Processes

Automotive

A digital twin to validate SMC performance in suspension structures

High-fidelity, anisotropic behavior material card, integrated with process simulation, structural FEA and validated with CT and physical tests enables optimization proven in award-winning SMC suspension knuckle.

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Low-void, large-scale, high-volume 3D-printed composites

Among its many composites-related projects, Oak Ridge National Laboratory recently installed its first AMCM test cell, combining extrusion with compression molding for fast, low-void, low-porosity thermoplastic composite parts.

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Cutting/Kitting

Plataine HoneycombOptimizer tackles three-axis honeycomb cutting operations

Dynamic, efficient optimization software features a nesting algorithm for intuitive work order processing, optimal cut plans and up to 10% material savings.  

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Anisoprint partners with Jacobs University, SIT to establish composite 3D printing ecosystem

On-campus continuous fiber 3D printing based in Bremen, Germany, fosters research, education and technology transfer through materials development, process and design method improvement.  

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Desktop Metal introduces FreeFoam photopolymer resins

New family of products are able to produce durable and dimensionally accurate closed-cell, complex-designed foam parts without tooling via digital light processing.  

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Filament Winding

CorPower Ocean delivers first commercial-scale composite WEC hull

Custom-built, environmentally controled workcell forms integral part of composite hull construction, will lead to future manufacturing scaleup and mobility.  

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Carbon Fibers

CFRTP enables better, greener smartphones

Carbon Mobile’s “monocoque” design eliminates separate case, cover and frame, better protects electronics and simplifies disassembly.

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Infusion

Twenco develops sensors for smart molds and process control in resin infusion and composites welding

Non-invasive DEA and NDT Analyzer for multi-parameter monitoring, QA and control, including real time simulation feed and 3D process visualization across and through composite parts.

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Carbon Fibers

HORYZN emergency UAV harnesses CFRP tooling from Voith Composites

Voith Composites collaborated with HORYZN, a student initiative that leverages CFRP tooling and composites know-how for its Mission Pulse UAV project.  

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Automotive

Price, performance, protection: EV battery enclosures, Part 1

Composite technologies are growing in use as suppliers continue efforts to meet more demanding requirements for EV battery enclosures.  

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