Sustainability

Next-gen fan blades: Hybrid twin RTM, printed sensors, laser shock disassembly

MORPHO project demonstrates blade with 20% faster RTM cure cycle, uses AI-based monitoring for improved maintenance/life cycle management and proves laser shock disassembly for recycling.

Ginger Gardiner
Senior Technical Editor, ÂÌñÏׯÞ

Portfolio expansion adds to rCF accessibility, applications

CAMX 2025: Tennessee-based Carbon Fiber Recycling LLC grows its patented rCF offerings, extracting from post-industrial and EOL dry fiber, prepreg and cured composites.

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Daher ODDICEA 2 project gains support to boost decarbonization of TPC production activities

Renewed financial support from France’s Pays de la Loire region will build on technological Industry 4.0 advances made in the project’s first phase for Daher’s Nantes facility, which has already delivered tangible results.

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ISCC Plus validates Teijin Aramid’s use of alternative feedstocks in Twaron fiber production

The certification ensures that Twaron-based tire components can be produced with bio-based and recycled feedstocks while maintaining high performance standards.

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DITF launches €4.2 million recycling projects to advance fiber, textile circular economies

The initiatives focus on creating industrial-scale processes for recycled high-performance fibers and transforming textile waste into high-quality yarns.

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Sustainability: The smart entry point into composites for investors

Going green or finding methods to resolve EOL composites recycling has quickly given rise to a wave of entrepreneurial activity — one that has piqued the interest of investors globally.

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Polestar 3 sets World Record for longest electric SUV journey on single charge

Unmodified Polestar 3, which uses natural fiber composites in its interiors, achieves 935.44 kilometers on a single charge on U.K. public roads.

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Scaling up thermoplastic composites recycling

Thermoplastic composites are always said to be “recyclable.” Netherlands-based recycler Spiral RTC discusses the process, challenges, applications and opportunities to building a real recycling ecosystem.

Hannah Mason
Technical Editor, ÂÌñÏׯÞ

Bcomp natural fiber composites to enhance Sunreef catamarans

Innovative yacht manufacturer will use flax fiber-reinforced bio-based or recyclable resin to improve vibration damping, aesthetics and sustainability for its new 100 Sunreef Power cats.

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Aimplas launches NEOCOMP and REFUGI projects

The Spanish center is focusing on the development of sustainable, flame-retardant coatings and composites to enhance safety in construction and mobility.

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Horizon Europe projects present webinar for advancing aviation digitalization, composite technologies

Free webinar on Sept. 24, 2025, brings together members from DEMOQUAS, GENEX and TOSCA to delve into how these projects are contributing to safer, more efficient and environmentally responsible aviation technologies.

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DLR closes the loop in fiber-reinforced 3D printing with EmpowerAX, SchallFTP projects

Building on its work in EmpowerAX, the DLR and partners now aim to create a standardized, certifiable value chain that turns fiber waste into consistently reinforced thermoplastic filaments for 3D printing.

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ORGANIC project to 3D print bio-inspired structures with bio-based materials

EU-funded Horizon Europe project tackles lower production cost, enhanced sustainability and first-time-right parts fabrication through the fusion of biology, additive manufacturing and AI.

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CompPair advances HealTech composites in real-world solutions

New projects, collaborations and sustainability efforts highlight the prospect of healable materials for automotive, AAM, space and beyond.

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Spanish startup to ramp up production of “recyclable” EV prototype

Liux’s BIG electric vehicle features multiple structural components manufactured via RTM from flax fabric and a thermoset resin said to enable the entire component to be recycled and reused again.

Hannah Mason
Technical Editor, ÂÌñÏׯÞ

Repurposed carbon fiber waste support closed-loop recycling goals 

CAMX 2025: Work with Carbon Fiber Conversions, a supplier and a strategic partner, to transform carbon fiber waste into a valuable resource, strengthening both business and sustainability credentials.

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Uplift360 awarded Innovate UK Smart Grant for ChemR recycling

The grant will support Uplift360’s carbon fiber recycling technology, including a pilot-scale system and real-world demonstrations to support its eventual commercial roll-out.

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EuCIA conducts analysis on thermoset composites waste, sees untapped recycling market potential

Market analysis finds only 5% of 25% theoretical volume of thermoset composites waste accessible in Europe in 2025 is being recycled, information that will inform the activities of the ECCA.

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Carbon fiber demonstrate sustainability crossed with high performance

CAMX 2025: Teijin Carbon America is highlighting its presence in the U.S. market with Tenax Next HTS45 E23 24K, Tenax Next R2S P513 6-mm and Tenax IMS65 E23 36K technologies.

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Nlcomp begins construction of rFactory in Italy

The 200-square-meter facility represents nlcomp’s transition from startup to established business, accelerating expansion of its sustainable composite products from marine to also wind and other high-performance applications.

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Gurit introduces open-source offshore wind turbine blade model

Gurit98m integrates into existing design and simulation frameworks, offering engineers, researchers and blade manufacturers a tool to explore performance, efficiency and sustainability improvements.

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Moving toward sustainable automotive parts manufacturing

How can the automotive supply chain prepare for future sustainability requirements? Tier 1 Kautex Textron discusses emissions reduction, design for circularity and transition to recycled/bio-based plastics.

Hannah Mason
Technical Editor, ÂÌñÏׯÞ

NREL publishes carbon fiber composite deconstruction method

Research shows that hot acetic acid cleaves all key bonds within epoxy-amine resins and stabilizes polymer chemical components, making it an effective EOL recycling process for carbon fiber and beyond.

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Low-CO2 recycled composite reduces environmental, economic footprint

CAMX 2025: Fairmat exhibits FairPly, a scalable, versatile material engineered from cured CFRP chips that releases 90% less manufacturing emissions and can be incorporated with a variety of other virgin material systems.

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Zero-waste, high-performance nonwovens

CAMX 2025: Through a reclaiming and reengineering process, Endeavor Composites creates nonwoven preforms from unused carbon fiber waste, reducing costs and environmental impact while still meeting stringent design requirements. 

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Materi’act launches NAFILean Vision biocomposite

NAFILean materials family blends low-carbon recycled plastics and renewable post-consumer sources like hemp fibers to provide a sustainable, visually appealing solution for automotive parts.

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Clean Aviation Pax Cabin Demonstrator uses biocomposites to cut weight, environmental impact

Full-scale regional aircraft fuselage equipped with cabin structures and systems demonstrates next-gen interiors to TRL 6 with successful FST, noise and vibration testing performance.

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Westlake Epoxy collaborates with Alpha Recyclage Composites

Westlake customers will have connections to Alpha’s expanded recycling capacity and support for rCF material integration in new forms, applications.

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