Composites Design & Simulation

Designers of composite parts can choose from a huge variety of fiber reinforcements and resin systems, a situation that gives infinite design freedom but adds to composites’ complexity. Along with cost factors, knowledge of material properties is a prerequisite to satisfactory product design. The mechanical properties, orientation, and type of fibers; the properties of the resin; the fiber-to-resin ratio and behavior of the combined materials; and the intended fabrication process are all factors to consider in the design of a composite part.

Modular approach to material card development of composites
Materials Testing

Modular approach to material card development of composites

Forward Engineering GmbH walks through a modular testing and simulation approach for automotive/aviation composites enabling more accurate material selection earlier in the design phase.

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Latest Design/Simulation Articles

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Purdue, AnalySwift launch CompositesAI platform to democratize air mobility structure design

CompositesAI integrates with AnalySwift’s VABS and SwiftComp software to streamline the design, simulation and performance evaluation of composite structures — especially rotor blades, shells and panels.

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Composites 4.0

Siemens, Ducati extend partnership to advance innovation

Siemens Xcelerator Platform helps extend racing innovation to production bikes, reduces time for complex composite parts and enables remote design/3D printing at track, digital twin and faster development.

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Siemens adds AI to Simcenter Testlab, reinventing modal testing and analysis

Simcenter Testlab, already used with composites, now uses intelligent test automation and AI assistance to execute physical testing workflows faster, smarter and earlier in structural design programs.

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Addcomposites releases free professional composites design software suite

Browser-based tools eliminate $320,000 annual licensing barriers, making advanced composite engineering accessible to 50,000-plus engineers and educational institutions worldwide.

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Otto Aerospace develops AI model for Phantom 3500 business jet aerodynamics

Tailored AI model will enable detailed aerodynamic analysis of current and future Otto aircraft configurations, streamlining design speed, precision and informing the aircraft program’s composite structures.

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Automation

Plyable secures Automated Molding feature patent

First EU and U.K. patent builds in a new level of protection for customers using the company’s AI-powered mold design software.

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Knowledge Centers

CW Tech Days: Sustainability
CW Tech Days: Sustainability

This CW Tech Days event will explore the technologies, materials, and strategies that can help composites manufacturers become more sustainable.

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Design, Simulation and Testing Technologies for Next-Gen Composite Structures
Design, Simulation and Testing Technologies for Next-Gen Composite Structures

Review the state of the art in design, simulation, failure analysis, digital twins, virtual testing and virtual inspection.

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Latest Design/Simulation News And Updates

Seoul National University VABS to design UAM, rotorcraft blades

University conducts research to establish conceptual and detailed design methodologies applicable to composite UAM systems and to develop digital twin technologies that can be used in aerospace.

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Engineering simulation software, technical expertise supports composite, metallic systems

CAMX 2025: SDA Software presents its composite structures, materials consulting and engineering solutions leadership, delivering mission-critical designs for UAVs, manned vehicles and spacecraft.

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Florida International University leverages VABs software to optimize composite aerospace structures

AnalySwift high-fidelity modeling software enabled the university to identify optimal configurations for structures including wings and antennas, maximizing longevity, enhancing safety and expanding function.

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Wichita State, Dassault Systèmes open Manufacturing Innovation Center

Aviation companies of all sizes will be able to improve their resilience and efficiency via the center’s virtual design, automation and additive manufacturing capabilities.

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CactuX in-situ BOX simulates real-life conditions of composite samples during CT analysis

The autonomous in-situ BOX combines the environment temperature control function and power supply function, enabling new possibilities for material and internal structure research.

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Artist Studio software update streamlines FPP design, programming

Cevotec releases enhancement for the design, robot programming and system performance of its composites software, helping users work more efficiently with fiber patch placement.

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Featured Posts

Recycling

Next-gen fan blades: Hybrid twin RTM, printed sensors, laser shock disassembly

MORPHO project demonstrates blade with 20% faster RTM cure cycle, uses AI-based monitoring for improved maintenance/life cycle management and proves laser shock disassembly for recycling.

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Molds/Tools

Troubleshooting thermoplastic composite stamp forming

Understand the basic science of TPC stamp forming, a manufacturing process steadily gaining momentum in aerospace and mobility applications thanks to its rapid forming, short cycle times and automated methods.

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Core

Cutting 100 pounds, certification time for the X-59 nose cone

Swift Engineering used HyperX software to remove 100 pounds from 38-foot graphite/epoxy cored nose cone for X-59 supersonic aircraft.

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Using multidisciplinary simulation, real-time process monitoring to improve composite pressure vessels

Multi-pronged approach closes the loop between design and production of Type 3, 4 and 5 pressure vessels, enabling simulation of as-built composite tanks to improve performance and storage capacity while reducing weight and cost.

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Work In Progress

ASCEND program completion: Transforming the U.K.'s high-rate composites manufacturing capability

GKN Aerospace, McLaren Automotive and U.K. partners chart the final chapter of the 4-year, £39.6 million ASCEND program, which accomplished significant progress in high-rate production, Industry 4.0 and sustainable composites manufacturing.

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Crashworthiness testing of composites: A building block approach, Part 2

Following the previously discussed coupon-level testing element, subcomponent and component testing are the next steps in designing crashworthy composite structures.  

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