Composites Design & Simulation

Designers of composite parts can choose from a huge variety of fiber reinforcements and resin systems, a situation that gives infinite design freedom but adds to composites’ complexity. Along with cost factors, knowledge of material properties is a prerequisite to satisfactory product design. The mechanical properties, orientation, and type of fibers; the properties of the resin; the fiber-to-resin ratio and behavior of the combined materials; and the intended fabrication process are all factors to consider in the design of a composite part.

Next-gen fan blades: Hybrid twin RTM, printed sensors, laser shock disassembly
Sustainability

Next-gen fan blades: Hybrid twin RTM, printed sensors, laser shock disassembly

MORPHO project demonstrates blade with 20% faster RTM cure cycle, uses AI-based monitoring for improved maintenance/life cycle management and proves laser shock disassembly for recycling.

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Latest Design/Simulation Articles

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Molds/Tools

Troubleshooting thermoplastic composite stamp forming

Understand the basic science of TPC stamp forming, a manufacturing process steadily gaining momentum in aerospace and mobility applications thanks to its rapid forming, short cycle times and automated methods.

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Core

Cutting 100 pounds, certification time for the X-59 nose cone

Swift Engineering used HyperX software to remove 100 pounds from 38-foot graphite/epoxy cored nose cone for X-59 supersonic aircraft.

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Seoul National University VABS to design UAM, rotorcraft blades

University conducts research to establish conceptual and detailed design methodologies applicable to composite UAM systems and to develop digital twin technologies that can be used in aerospace.

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CAMX

Engineering simulation software, technical expertise supports composite, metallic systems

CAMX 2025: SDA Software presents its composite structures, materials consulting and engineering solutions leadership, delivering mission-critical designs for UAVs, manned vehicles and spacecraft.

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Aerospace

Florida International University leverages VABs software to optimize composite aerospace structures

AnalySwift high-fidelity modeling software enabled the university to identify optimal configurations for structures including wings and antennas, maximizing longevity, enhancing safety and expanding function.

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Using multidisciplinary simulation, real-time process monitoring to improve composite pressure vessels

Multi-pronged approach closes the loop between design and production of Type 3, 4 and 5 pressure vessels, enabling simulation of as-built composite tanks to improve performance and storage capacity while reducing weight and cost.

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Knowledge Centers

Composites in Infrastructure and Construction
Composites in Infrastructure and Construction

ÂÌñÏ×ÆÞ’s CW Tech Days: Infrastructure event offers a series of expert presentations on composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

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CW Tech Days: High-Temp Composite Solutions

Latest Design/Simulation News And Updates

Composites 4.0

Wichita State, Dassault Systèmes open Manufacturing Innovation Center

Aviation companies of all sizes will be able to improve their resilience and efficiency via the center’s virtual design, automation and additive manufacturing capabilities.

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CactuX in-situ BOX simulates real-life conditions of composite samples during CT analysis

The autonomous in-situ BOX combines the environment temperature control function and power supply function, enabling new possibilities for material and internal structure research.

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Artist Studio software update streamlines FPP design, programming

Cevotec releases enhancement for the design, robot programming and system performance of its composites software, helping users work more efficiently with fiber patch placement.

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Glass Fibers

Generative Orthoses project to reshape orthopedic care

CRP Technology, MHOX and Istituto Ortopedico Rizzoli, one of the winners of the WORTH Partnership Project II, have developed bespoke orthoses using generative design, Windform GT fiberglass materials and PBF.

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Composites 4.0

PAIramid project drives digital approach to streamline composite aerostructures development, deployment

Multidisciplinary global team will leverage Al and data-driven simulations to make the aerostructure design, development and certification process faster, less costly and more reliable.

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Trends

Polaron AI materials design tool wins inaugural Manchester Prize 

Generative AI model is capable of exploring thousands of material designs in under a day, providing an opportunity to more rapidly characterize and design advanced materials including alloys, composites and catalysts. 

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Featured Posts

RTM

ASCEND program completion: Transforming the U.K.'s high-rate composites manufacturing capability

GKN Aerospace, McLaren Automotive and U.K. partners chart the final chapter of the 4-year, £39.6 million ASCEND program, which accomplished significant progress in high-rate production, Industry 4.0 and sustainable composites manufacturing.

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Crashworthiness testing of composites: A building block approach, Part 2

Following the previously discussed coupon-level testing element, subcomponent and component testing are the next steps in designing crashworthy composite structures.  

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Focus on Design

Carbon fiber/flax landing gear achieves 54% weight reduction via tailored layup optimization

Fuko’s Biogear showcases how strategic composite material distribution and natural fiber damping properties can lightweight and enhance critical aerospace structure performance.

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Digitization

Schrödinger advances materials informatics for faster development of next-gen composites

Cutting time to market by multiple orders of magnitude, machine learning and physics-based approaches are combined to open new possibilities for innovations in biomaterials, fire-resistant composites, space applications, hydrogen tanks and more.

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ATL/AFP

Proving thermoplastic composites match carbon fiber/epoxy performance in road bikes

CDCQ, LxSim, Addcomp and Argon 18 collaborate to optimize a carbon fiber/PA6 bike seat post, democratizing AFP and demonstrating materials and process for future designs and production.

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Modeling and characterization of crushable composite structures

How the predictive tool “CZone” is applied to simulate the axial crushing response of composites, providing valuable insights into their use for motorsport applications.

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