Composites Design & Simulation

Designers of composite parts can choose from a huge variety of fiber reinforcements and resin systems, a situation that gives infinite design freedom but adds to composites’ complexity. Along with cost factors, knowledge of material properties is a prerequisite to satisfactory product design. The mechanical properties, orientation, and type of fibers; the properties of the resin; the fiber-to-resin ratio and behavior of the combined materials; and the intended fabrication process are all factors to consider in the design of a composite part.

ASCEND program completion: Transforming the U.K.'s high-rate composites manufacturing capability
Filament Winding

ASCEND program completion: Transforming the U.K.'s high-rate composites manufacturing capability

GKN Aerospace, McLaren Automotive and U.K. partners chart the final chapter of the 4-year, £39.6 million ASCEND program, which accomplished significant progress in high-rate production, Industry 4.0 and sustainable composites manufacturing.

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Latest Design/Simulation Articles

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Aerospace

Wichita State, Dassault Systèmes open Manufacturing Innovation Center

Aviation companies of all sizes will be able to improve their resilience and efficiency via the center’s virtual design, automation and additive manufacturing capabilities.

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NDT

CactuX in-situ BOX simulates real-life conditions of composite samples during CT analysis

The autonomous in-situ BOX combines the environment temperature control function and power supply function, enabling new possibilities for material and internal structure research.

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Artist Studio software update streamlines FPP design, programming

Cevotec releases enhancement for the design, robot programming and system performance of its composites software, helping users work more efficiently with fiber patch placement.

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Medical

Generative Orthoses project to reshape orthopedic care

CRP Technology, MHOX and Istituto Ortopedico Rizzoli, one of the winners of the WORTH Partnership Project II, have developed bespoke orthoses using generative design, Windform GT fiberglass materials and PBF.

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Composites 4.0

PAIramid project drives digital approach to streamline composite aerostructures development, deployment

Multidisciplinary global team will leverage Al and data-driven simulations to make the aerostructure design, development and certification process faster, less costly and more reliable.

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Composites 4.0

Polaron AI materials design tool wins inaugural Manchester Prize 

Generative AI model is capable of exploring thousands of material designs in under a day, providing an opportunity to more rapidly characterize and design advanced materials including alloys, composites and catalysts. 

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Knowledge Centers

CW Tech Days
CW Tech Days

During CW Tech Days: Thermoplastics for Large Structures, experts explored the materials and processing technologies that are enabling the transition to large-part manufacturing.

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Sustainability
Sustainability

The composites industry is increasingly recognizing the imperative of sustainability in its operations. As demand for lightweight and durable materials rises across various sectors, such as automotive, aerospace, and construction, there is a growing awareness of the environmental impact associated with traditional composite manufacturing processes.

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microwire technology for composites

Latest Design/Simulation News And Updates

Sandvik to acquire Verisurf Software

Verisurf will operate as a separate business unit under the Sandvik umbrella, enhancing its ability to develop and deliver on 3D measurement solutions for composites.

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Aerospace

Collier Aerospace software supports structural sizing of WindRunner cargo aircraft

CAE HyperX software’s methodology enables Radia to quickly and accurately conduct configuration assessments of WindRunner’s primary composite and metal structures. 

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JEC

D-STANDART project advances durability modeling of large-scale composite structures

D-STANDART is developing rapid methods to better characterize fatigue damage under real conditions for composites and supply chain sustainability. Results will be presented at JEC World 2025.

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JEC

ReSComp Engineering is spun off from University of Padova

Newly founded company is leveraging decades of research and patented methodologies to deliver innovative solutions for composite reliability and structural health monitoring.

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JEC

Design services, material highlights and collaborative demonstrator feature technical innovation focus

JEC World 2025: Porcher Industries demonstrates its ability to support a variety of composites manufacturing needs via display of the Composite Application Lab, Peel Ply textiles and a cockpit panel prototype.

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Schrödinger releases new features for composite matrix simulation

Physics-based software platform for diverse materials science R&D by Schrödinger offers feature additions, usability improvements and performance enhancements.

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Featured Posts

Crashworthiness testing of composites: A building block approach, Part 2

Following the previously discussed coupon-level testing element, subcomponent and component testing are the next steps in designing crashworthy composite structures.  

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Fabrics/Preforms

Carbon fiber/flax landing gear achieves 54% weight reduction via tailored layup optimization

Fuko’s Biogear showcases how strategic composite material distribution and natural fiber damping properties can lightweight and enhance critical aerospace structure performance.

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Aerospace

Schrödinger advances materials informatics for faster development of next-gen composites

Cutting time to market by multiple orders of magnitude, machine learning and physics-based approaches are combined to open new possibilities for innovations in biomaterials, fire-resistant composites, space applications, hydrogen tanks and more.

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Carbon Fibers

Proving thermoplastic composites match carbon fiber/epoxy performance in road bikes

CDCQ, LxSim, Addcomp and Argon 18 collaborate to optimize a carbon fiber/PA6 bike seat post, democratizing AFP and demonstrating materials and process for future designs and production.

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Modeling and characterization of crushable composite structures

How the predictive tool “CZone” is applied to simulate the axial crushing response of composites, providing valuable insights into their use for motorsport applications.

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Testing to support composite bolted joint analysis

An overview of ASTM Standard Guide D8509, and its coupon-level mechanical testing of design properties for analyzing composite bolted joints.

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