Composites Recycling

Recycling in composites manufacturing is an evolving endeavor aimed at addressing sustainability challenges. Unlike traditional materials, composites often pose recycling complexities due to their multi-component nature. However, innovative techniques are emerging to tackle this issue. Methods like pyrolysis, mechanical recycling, and chemical processes are being developed to efficiently recover valuable components from composite waste, such as fibers or matrix materials.

Recycled carbon fiber composite panels power 40% lighter, durable semi-rigid solar panels
Application

Recycled carbon fiber composite panels power 40% lighter, durable semi-rigid solar panels

Designed for auxiliary power use while traveling via boat or RV, Italian startup Levante’s custom flexible or standardized semi-rigid solar panels combine the benefits of ReCarbon’s rCF and thermoplastics.

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Latest Recycling Articles

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Recycling

CW launches composites recyclers, equipment suppliers resource

With recycling becoming an increasing popular and important aspect of the composites industry, CW editors have collated this list of domestic and international players.

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Carbon Fibers

Head Sports launches limited-edition racquet using Toray bio-circular fibers

From prototype to reality, Toray’s sustainable carbon fibers deliver the same look, feel and performance to racquet sports but with an environmentally responsible edge.

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Carbon Fibers

Fraunhofer EMI develops local pyrolysis method to reclaim continuous carbon fiber

High-power laser is used for controlled “unwinding” of thermoset composites without damaging the fibers or adversely affecting their mechanical properties, making it highly useful for recycling wound structures.

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Thermoplastics

Diehl Aviation matures recyclable composite Eco Bin

Overhead baggage compartment using only fiber-reinforced thermoplastics, metal hardware and no adhesives wins Crystal Cabin Award, supports circular aircraft interiors.

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Wind/Energy

ÉireComposites, University of Galway launch R3WIND project

Renewable energy initiative will design, develop and demonstrate novel repair and recycling techniques of onshore and offshore wind blades using sustainable manufacturing processes.

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Recycling

JEC World 2025 highlights: Evolving recycling and biomaterials technologies

CW technical editor Hannah Mason shares sustainability-focused composites trade show highlights featuring maturation, scale-up, new partnerships, and new technologies in biomaterials and recycling. 

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Knowledge Centers

Design, Simulation and Testing Technologies for Next-Gen Composite Structures
Design, Simulation and Testing Technologies for Next-Gen Composite Structures

Review the state of the art in design, simulation, failure analysis, digital twins, virtual testing and virtual inspection.

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Sensors for Composite Processing
Sensors for Composite Processing

Discover the types of sensors being used in composites, the physics on which they�re based, their installation, promised benefits and challenges, as well as the potential they offer for even further developments in smart structures.

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Latest Recycling News And Updates

Sustainability

FIBIAS++ project targets recycled TPC innovations for automotive applications

Project led by the IRT Jules Verne and supported by Compositec, Stellantis, IMT Nord Europe and CMO seeks to develop composites with a low CO2 footprint and recycled material incorporation.

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Carbon Fibers

University researchers achieve recyclable CFRP via covalently adaptive epoxy resin

Modified carbon fibers and epoxies with a dithioacetal covalent adaptive network enables the composite to undergo structural rearrangement at elevated temperatures, achieve improved interfacial bonding.

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Recycling

Uplift360 successfully converts composites waste into continuous aramid fibers

Through scale-up trials the chemical recycling company’s defense-backed process effectively respun para-aramid into long, high-performance fibers, with future goals to reach virgin material strength. 

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Recycling

Hera Group inaugurates FIB3R recycling plant in Italy

Industrial-scale facility is expected to produce 160 tonnes of rCF/year through pyro-gasification process, supported by cross-sector partners like Leonardo and Angeloni.

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Recycling

Apply Carbon becomes Procotex France

New denomination builds on parent company’s international recognition, further driving efforts in carbon, aramid fiber recycling.

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Wind/Energy

Levante, ACS Srl begin R&D project for rCF solar panel delivery

Use of recycled carbon fiber and bioresins aim to reshape the future of photovoltaic energy and mobility.

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Featured Posts

Automotive

Moving toward sustainable automotive parts manufacturing

How can the automotive supply chain prepare for future sustainability requirements? Tier 1 Kautex Textron discusses emissions reduction, design for circularity and transition to recycled/bio-based plastics.

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Sustainability

Composites end markets: Sports and recreation (2025)

The use of composite materials in high-performance sporting goods continues to grow, with new advancements including thermoplastic and sustainability-focused materials and automated processes.

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The potential of rCF in fiber-reinforced concrete

A look at how emerging technologies for FRP concrete provide alternatives to traditionally used steel and glass fibers that are more cost-effective and address the sustainability challenge.

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Wind/Energy

Trends fueling the composites recycling movement

Various recycling methods are being considered for composites, from novel dismantling and processing, to building capacity and demonstrating secondary use applications.  

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Sustainability

PUR composite sandwich panels for 3D automotive parts, high-volume panels and more

At its U.S. sites, Ascorium produces glass fiber/PUR 3D parts via semi-automated molding, high-volume flat panels via a continuous line while working toward bio-based PUR and recycling.

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Carbon Fibers

All-recycled, needle-punched nonwoven CFRP slashes carbon footprint of Formula 2 seat

Dallara and Tenowo collaborate to produce a race-ready Formula 2 seat using recycled carbon fiber, reducing CO2 emissions by 97.5% compared to virgin materials.

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