Composites Recycling

Recycling in composites manufacturing is an evolving endeavor aimed at addressing sustainability challenges. Unlike traditional materials, composites often pose recycling complexities due to their multi-component nature. However, innovative techniques are emerging to tackle this issue. Methods like pyrolysis, mechanical recycling, and chemical processes are being developed to efficiently recover valuable components from composite waste, such as fibers or matrix materials.

Next-gen fan blades: Hybrid twin RTM, printed sensors, laser shock disassembly
Design/Simulation

Next-gen fan blades: Hybrid twin RTM, printed sensors, laser shock disassembly

MORPHO project demonstrates blade with 20% faster RTM cure cycle, uses AI-based monitoring for improved maintenance/life cycle management and proves laser shock disassembly for recycling.

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Latest Recycling Articles

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Recycling

Swancor partners with Siemens Gamesa, RWE for large-scale RecyclableBlade implementation

Fifty of the 100 wind blades installed on the Sofia offshore wind farm will feature recyclable epoxy resin, becoming a key flagship project representing RecyclableBlades at commercial scale.

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CAMX

Portfolio expansion adds to rCF accessibility, applications

CAMX 2025: Tennessee-based Carbon Fiber Recycling LLC grows its patented rCF offerings, extracting from post-industrial and EOL dry fiber, prepreg and cured composites.

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Glass Fibers

Verretex, Ryse Energy confirm use of rGF textiles as drop-in wind blade materials

Pilot trial at Ryse’s Spain facility required no alterations to production equipment or schedule when using the recycled glass fiber textile, with strength, stiffness and compliance targets achieved.

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Recycling

Twaron Next para-aramid fibers power Brunel Solar Team’s victory

The Nuna 13 solar car’s 3,000-kilometer journey for the 2025 Bridgestone World Solar Challenge competed with car tires comprising Teijin Aramid’s bio-based fiber reinforcement.

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Glass Fibers

DITF launches €4.2 million recycling projects to advance fiber, textile circular economies

The initiatives focus on creating industrial-scale processes for recycled high-performance fibers and transforming textile waste into high-quality yarns.

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Recycling

Sustainability: The smart entry point into composites for investors

Going green or finding methods to resolve EOL composites recycling has quickly given rise to a wave of entrepreneurial activity — one that has piqued the interest of investors globally.

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Knowledge Centers

Composites in Infrastructure and Construction
Composites in Infrastructure and Construction

ÂÌñÏ×ÆÞ’s CW Tech Days: Infrastructure event offers a series of expert presentations on composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

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ÂÌñÏ×ÆÞ Collections
ÂÌñÏ×ÆÞ Collections

CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

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Sensors for Composite Processing
Sensors for Composite Processing

Discover the types of sensors being used in composites, the physics on which they�re based, their installation, promised benefits and challenges, as well as the potential they offer for even further developments in smart structures.

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Latest Recycling News And Updates

Thermoplastics

Customized, performance-drive carbon fibers support thermoplastic compounding, engineered composites

CAMX 2025: Barnet’s signature line of carbon fiber products, featuring oversized and chopped carbon fibers made from post-industrial recycled material, are engineered with versatility, high mechanical reinforcement and sustainability in mind.

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Recycling

CARBOWAVE studies microwave and plasma-induced carbonization for carbon fiber production

The European research consortium is holistically exploring the process’ improvement and commercialization for more energy-efficient, affordable materials manufacturing.

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Recycling

DLR closes the loop in fiber-reinforced 3D printing with EmpowerAX, SchallFTP projects

Building on its work in EmpowerAX, the DLR and partners now aim to create a standardized, certifiable value chain that turns fiber waste into consistently reinforced thermoplastic filaments for 3D printing.

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Recycling

Repurposed carbon fiber waste support closed-loop recycling goals 

CAMX 2025: Work with Carbon Fiber Conversions, a supplier and a strategic partner, to transform carbon fiber waste into a valuable resource, strengthening both business and sustainability credentials.

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Recycling

Uplift360 awarded Innovate UK Smart Grant for ChemR recycling

The grant will support Uplift360’s carbon fiber recycling technology, including a pilot-scale system and real-world demonstrations to support its eventual commercial roll-out.

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Sustainability

EuCIA conducts analysis on thermoset composites waste, sees untapped recycling market potential

Market analysis finds only 5% of 25% theoretical volume of thermoset composites waste accessible in Europe in 2025 is being recycled, information that will inform the activities of the ECCA.

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CW Tech Days: High-Temp Composite Solutions

Featured Posts

Recycling

Composites end markets: Automotive (2025)

Composites manufacturing intelligence drives circular economy solutions as automotive industry balances technical demands with sustainability mandates.

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Thermoplastics

Scaling up thermoplastic composites recycling

Thermoplastic composites are always said to be “recyclable.” Netherlands-based recycler Spiral RTC discusses the process, challenges, applications and opportunities to building a real recycling ecosystem.

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Recycling

Oligomer polymer engineering transforms 100% recyclable thermoplastic composite paradigms

MET-OL thermoplastic technology alters high molecular weight polybutylene terephthalate into low-viscosity oligomers, enhancing fiber impregnation and catalytic repolymerization for fully recyclable, high-performance composites.

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Natural Fibers

Spanish startup to ramp up production of “recyclable” EV prototype

Liux’s BIG electric vehicle features multiple structural components manufactured via RTM from flax fabric and a thermoset resin said to enable the entire component to be recycled and reused again.

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Wind/Energy

Recycled carbon fiber composite panels power 40% lighter, durable semi-rigid solar panels

Designed for auxiliary power use while traveling via boat or RV, Italian startup Levante’s custom flexible or standardized semi-rigid solar panels combine the benefits of ReCarbon’s rCF and thermoplastics.

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JEC World 2025 highlights: Evolving recycling and biomaterials technologies

CW technical editor Hannah Mason shares sustainability-focused composites trade show highlights featuring maturation, scale-up, new partnerships, and new technologies in biomaterials and recycling. 

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