Trends in Composites Manufacturing

CIRA qualifies CMC structures for the reusable Space Rider

Italian team designs, builds and tests multiple large, complex thermal protection system structures made from patented ISiComp C/C-SiC ceramic matrix composites.

Ginger Gardiner
Senior Technical Editor, ÂÌñÏׯÞ

IACC NODE, Lamáquina enable functional 3D printed composite boat

Asket, the student team’s first project, is a custom, one-piece vessel featuring a 3D printed hull, real-time sensor function and adaptive robotic control.

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UniSQ, iLAuNCH Trailblazer program drive digital twin innovation for composite repairs

Working with Boeing Australia, Memko and Dassault Systèmes, the University of Southern Queensland (UniSQ) has developed a digital twin via the 3DEXPERIENCE platform, digitizing processes that could lead toward more efficient and effective maintenance, repair and operations of future fleets.

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U.S. Air Force backs Continuous Composites in advancing FEA simulation for anisotropic CF3D structures

Development of this FEA tool could solve the gap in simulating high-performance composite parts under various conditions, with potential applications across aerospace, defense and UAV.

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AMSL Aero secures $3 million to progress Australian LH2 aviation

Project goals include designing LH2 refueling systems, validating power distribution and fuel measurement in flight, and gathering evidence to support future national regulatory frameworks.

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Global research teams propose standards for structural power composites

Researchers have published a set of characterization and reporting protocols to accelerate the industrial adoption of SPCs, which combine structural strength with energy storage capabilities.

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Polestar 3 sets World Record for longest electric SUV journey on single charge

Unmodified Polestar 3, which uses natural fiber composites in its interiors, achieves 935.44 kilometers on a single charge on U.K. public roads.

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FIDAMC expands composites R&D into new markets and advanced manufacturing centers

Pioneering technocenter advances RTM, thermoplastic composites, additive manufacturing, microwire, novel lighter weight LSP and more.

Ginger Gardiner
Senior Technical Editor, ÂÌñÏׯÞ

RWC completes prototype radome using Renegade NCAMP-certified composite

Completed prototype for Georgian Aerospace uses a low-dielectric epoxy prepreg on quartz fabric, which has passed radio frequency testing with results equivalent to traditionally higher-cost, low-dielectric matrix options.

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Aciturri Aerostructures to build Vertical's VX4 eVTOL airframe

Under a long-term agreement, Aciturri will supply the airframe for Vertical’s composites-intensive VX4, providing manufacturing engineering and design support.

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Greene Tweed to deliver advanced TPC components for jet engines

More than 50 custom-designed parts made from Greene Tweed’s Xycomp DLF thermoplastic composite material will be delivered over the course of this 10-year strategic agreement.

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Anemoi wins U.K. funding to advance CFRP rotor sail designs

Seven-month project will develop folding sail systems for Anemoi’s 3.5-meter-diameter rotor sail, and cover additional design optimizations that are expected to improve the aerodynamic performance of wind-assisted vessels.

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Strohm completes first 13 thermoplastic composite jumpers for ExxonMobil

The thermoplastic composite pipe (TCP) jumpers were fabricated as part of the company’s Jumper on Demand concept aimed at flexible, high-volume part manufacture.

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Fiber Elements raises €2.6 million seed funding for 3D basalt fiber

The company’s approach combines FEA with advanced manufacturing processes to create mineral composites that are 3X stronger than steel while weighing two-thirds less, aiming to replace steel reinforcement in construction.

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Paris Air Show 2023 highlights

The Paris Air Show, one of the largest aerospace trade shows in the world, returned for the first time since 2019 and proved that the global aviation industry industry is very much alive and kicking.

Jeff Sloan
Brand Vice President, ÂÌñÏ×ÆÞ & Plastics Technology, ÂÌñÏׯÞ

ESA Project SHIELD advances reusable spacecraft

Four category focuses were announced, including one focused on durable, modular and cost‑efficient TPS to be contributed to by Arceon composites.

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FACC agreements with Rolls-Royce, Tata and Kineco expand its global backlog, footprint in India

The composites aerostructures supplier extends supply contract with Rolls-Royce and establishes new cooperations with Tata Advanced Systems Ltd. and Kineco Aerospace in India.

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Oceanbird wing sails to demonstrate wind-based marine propulsion

Part of project Orcelle Horizon, the composites-intensive, 560-square-meter structure will undergo ground-based testing before installation on a demonstrator shipping vessel.

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Recyclable thermoplastic composite foils proven in multiple races, >1,500 miles

The MiniLab innovation program completes third race in 2025, showing good performance and no weaknesses in TPC foils as it examines in situ data and continues lab testing.

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NCC receives investment to support next-gen composite wing

The NCC was awarded a £15.8 million U.K. government grant for HRMCap to de-risk, accelerate innovation in high-rate large aerocomposites structure manufacturing.

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What you might have missed at Paris Air Show 2025

A surge in defense spending, partnerships in hydrogen propulsion and new combat aircraft agreements, many backed by composites industry leaders, culminated the 55th Paris Air Show.  

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Microwave heating for more sustainable carbon fiber

Skeptics say it won’t work — Osaka-based Microwave Chemical Co. says it already has — and continues to advance its simulation-based technology to slash energy use and emissions in manufacturing.

Ginger Gardiner
Senior Technical Editor, ÂÌñÏׯÞ

Bcomp natural fiber composites to be used in future BMW Group production cars

Bcomp partners with BMW Group to integrate high-performance natural fiber materials into series production models, reducing CO2 emissions for exterior and interior car parts.

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Cygnet, Viritech recover H2 tank continuous carbon fibers in Ford FCVGen2.0 project

Partner technologies have demonstrated the viability of recycled continuous fibers and the potential for automotive tanks to be recycled at meaningful rates.

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Epsilon Composite, Toray Carbon Fibers Europe target composites in electrical infrastructure

A 15-year partnership collaborating on carbon fiber core conductors has culminated in numerous global projects like modernizing TenneT’s 400-kilovolt high-voltage grid.

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Composite Recycling, Owens Corning form recycling strategy

Collaboration will develop and refine methodologies for incorporating reclaimed composites waste into Owens Corning’s existing glass fiber production streams.

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Toray, Daher and Tarmac Aerosave announce End-of-Life Aircraft Recycling Program

Collaborative initiative aims to reuse secondary structural TPC parts from EOL Airbus A380 aircraft and repurpose them for other aeronautical applications in order to collectively advance TPC recycling technologies.

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Northrop Grumman Series D investment advances MLV Eclipse co-developed with Firefly

A $50 million investment further supports Eclipse, a platform built upon the success of Firefly’s carbon fiber Alpha and Northrop Grumman’s Antares rocket with a leap in power, performance and payload capacity.

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