Compression Molding of Composites

Compression molding is a widely employed technique in composite manufacturing, involving the use of heat and pressure to shape composite materials. In this process, a pre-measured amount of composite material, often in the form of sheets or pellets, is placed into a mold cavity. The mold is then closed and subjected to high pressure and temperature, allowing the material to conform to the shape of the mold. As the material compresses and solidifies, it forms the desired product. Compression molding is favored for its ability to produce complex shapes with high fiber volume fractions, ensuring strong and consistent composite parts.

Prepreg compression molding supports higher-rate propeller manufacturing
Aerospace

Prepreg compression molding supports higher-rate propeller manufacturing

To meet increasing UAV market demands, Mejzlik Propellers has added a higher-rate compression molding line to its custom CFRP propeller capabilities.  

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Latest Compression Molding Articles

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Porsche develops TABASKO method for lightweight vehicle series production

Patented carbon fiber-reinforced polypropylene tape-based process supports cost reduction, light weight and thinner walls without sacrificing rigidity.

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Wickert press advances Chemnitz polymers, composites and metals research

Since its installation, the rapid heating/cooling press has become of great importance to the Institute for Lightweight Structures’ work in processing high-performance structural and hybrid components for industrial-scale applications.

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Pinette commissions large-scale stamp-forming press for TPCs

Airbus Aerostructures facilities will integrate this forming press that is expected to advance next-gen aerospace parts production thanks to its size and performance.

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Automotive

Bcomp, SFG Composites to scale up automotive flax fiber

Bcomp natural fiber reinforcements are to be integrated into SFG compression molded technology and manufacturing processes, clearing the way for continued support in vehicle design.

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Wind/Energy

LIT Rapid Solar system enhances composite photovoltaic panel assembly potential

Induction-heated thermocompression press developed collaboratively by Roctool and CEA-Liten has verified improvement in temperature and pressure conditions, opening up new opportunities.

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JEC

Induction heating system enables OOA composites processing

JEC World 2025: Roctool focuses attendees’ attention on the light induction tooling (LIT) system targeting efficiency, sustainability and performance.

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Knowledge Centers

Composites in Advanced Air Mobility
Composites in Advanced Air Mobility

Explore the cutting-edge composites industry, as experts delve into the materials, tooling, and manufacturing hurdles of meeting the demands of the promising advanced air mobility (AAM) market. Join us at CW Tech Days to unlock the future of efficient composites fabrication operations.

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Composites in Infrastructure and Construction
Composites in Infrastructure and Construction

ÂÌñÏ×ÆÞ’s CW Tech Days: Infrastructure event offers a series of expert presentations on composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

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Automated Composites
Automated Composites

In the Automated Composites knowledge center, CGTech brings you vital information about all things automated composites, from the manufacturing processes to the vendors and necessary tools.

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microwire technology for composites

Latest Compression Molding News And Updates

SMC, compression molding capabilities to support European composites manufacturers

JEC World 2025: SFG Composites presents its ability to deliver high-quality, cost-effective composite solutions in-house with fast lead times as an alternative to domestic and Asian suppliers.

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Thermoplastic composite partnership drives customer support, systems industrialization

JEC World 2025: Unwind3D Srl and Advanced International Multitech are highlighting the Spidui compression molding cell and TP Multi-Station Lines for significant scale-up of thermoplastic parts production.

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Five-minute autoclave augments high-volume TPC manufacturing

JEC World 2025: Corebon unveils a system solution that eliminates the need for traditional autoclaves and presses, delivering consistent, high-quality TPC parts in less than 5 minutes.

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Aerospace

Uavos unveils carbon fiber main landing gear spring

Enhanced unmanned aircraft performance can be achieved via Uavos’ latest 16-kilogram design, rigorously tested to illustrate its safety and efficiency optimizations.

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Thermoplastics

Röchling and partners iterate thermoplastic composite convertible roof beam

Röchling Automotive, Mercedes-Benz, Envalior and Valmet replaced traditional magnesium with composites, achieving a more seamless, lightweight structural design that opens opportunities for other vehicle applications.

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Thermoplastics

Trinseo demonstrates DLFT, PC for electric vehicle battery packs

The DLFT production process enhances polycarbonate’s performance qualities through high thermal stability that next-gen battery packs demand.

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microwire technology for composites

Featured Posts

Wind/Energy

Composite bipolar plates provide 81% improvement to hydrogen fuel cell power density

Ultra-thin CFRTP plates developed by Hycco achieve a 7.5 kilowatt/kilogram power density, high durability for fuel cells in long-flight drone and heavy-mobility applications.

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Wind/Energy

SRI develops scalable, infiltration-free ceramic matrix composites

Work in two DOE projects is demonstrating C/C-SiC produced in 3-5 days with <5% shrinkage, <10% porosity and 50% the cost of conventional C/C and C/C-SiC.

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PUR composite sandwich panels for 3D automotive parts, high-volume panels and more

At its U.S. sites, Ascorium produces glass fiber/PUR 3D parts via semi-automated molding, high-volume flat panels via a continuous line while working toward bio-based PUR and recycling.

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VIDEO: High-volume processing for fiberglass components

Cannon Ergos, a company specializing in high-ton presses and equipment for composites fabrication and plastics processing, displayed automotive and industrial components at CAMX 2024.

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Molds/Tools

Bladder-assisted compression molding derivative produces complex, autoclave-quality automotive parts

HP Composites’ AirPower technology enables high-rate CFRP roof production with 50% energy savings for the Maserati MC20.

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Resins

Co-molding SMC with braided glass fiber demonstrates truck bed potential

Prepreg co-molding compound by IDI Composites International and A&P Technology enables new geometries and levels of strength and resiliency for automotive, mobility.

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