Composites Use in Wind/Energy Markets

The wind energy market has long been considered the world’s largest market, by volume, for glass fiber-reinforced polymer (GFRP) composites — and increasingly, carbon fiber composites — as larger turbines and longer wind blades are developed, requiring higher performance, lighter weight materials. The outer skins of wind and tidal turbine blades generally comprise infused, GFRP laminates sandwiching foam core. Inside the blade, rib-like shear webs bonded to spar caps reinforce the structure. Spar caps are often made from GFRP or, as blade lengths lengthen, pultruded carbon fiber for additional strength.

Ceramic matrix composites: Faster, cheaper, higher temperature
Defense

Ceramic matrix composites: Faster, cheaper, higher temperature

New players proliferate, increasing CMC materials and manufacturing capacity, novel processes and automation to meet demand for higher part volumes and performance.

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Latest Wind/Energy Articles

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Wind/Energy

Swancor partners with Siemens Gamesa, RWE for large-scale RecyclableBlade implementation

Fifty of the 100 wind blades installed on the Sofia offshore wind farm will feature recyclable epoxy resin, becoming a key flagship project representing RecyclableBlades at commercial scale.

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Verretex, Ryse Energy confirm use of rGF textiles as drop-in wind blade materials

Pilot trial at Ryse’s Spain facility required no alterations to production equipment or schedule when using the recycled glass fiber textile, with strength, stiffness and compliance targets achieved.

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Marine

Norsepower secures full-fleet rotor sail commitments

Composite wind propulsion technologies will support a series of methanol-ready oil and chemical tankers, as well as six newbuild tankers.

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Glass Fibers

Exel GFRP tubes improve QHeat geothermal energy storage

Installation of pultruded composite underground collector pipes have greatly enhanced the energy efficiency of Qheat’s geothermal wells. 

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Wind/Energy

Strohm completes first 13 thermoplastic composite jumpers for ExxonMobil

The thermoplastic composite pipe (TCP) jumpers were fabricated as part of the company’s Jumper on Demand concept aimed at flexible, high-volume part manufacture.

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Space

Revolutionizing space composites: A new era of satellite materials

A new approach for high volumes of small satellite structures uses low-CTE, low-cost CFRP cellular core, robust single-ply skins and modular panel systems to cut lead time, labor and cost for reflectors, solar arrays and more.

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Knowledge Centers

Design, Simulation and Testing Technologies for Next-Gen Composite Structures
Design, Simulation and Testing Technologies for Next-Gen Composite Structures

Review the state of the art in design, simulation, failure analysis, digital twins, virtual testing and virtual inspection.

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Latest Wind/Energy News And Updates

Wind/Energy

University research studies potential of bladeless wind turbines

Insights from a new study from the University of Glasgow demonstrates how smaller-scale wind power generation, with designs achieved via computer modeling techniques, can scale up utility-grade systems.

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Sustainability

Nlcomp begins construction of rFactory in Italy

The 200-square-meter facility represents nlcomp’s transition from startup to established business, accelerating expansion of its sustainable composite products from marine to also wind and other high-performance applications.

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Wind/Energy

Gurit introduces open-source offshore wind turbine blade model

Gurit98m integrates into existing design and simulation frameworks, offering engineers, researchers and blade manufacturers a tool to explore performance, efficiency and sustainability improvements.

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Repair

South Asia wind park applies We4Ce, CNC Onsite tech for composite blade root remanufacturing

This on-site “Re-FIT” method eliminates the need for off-site transport, reducing blade waste, saving 60% in cost and finding a precision solution when drilling out defective bushings from fiberglass blades.

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Construction

BrainDrip scales up composite technology to meet current, future energy infrastructure needs

Next-generation composite pipe development with embedded, AI-enhanced health monitoring will modernize new and aging pipelines globally.

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Infrastructure

Re-Wind Network completes first U.S. BladeBridge in Georgia

Beaverbrook Park now exhibits a 50-foot pedestrian bridge design consisting of a decommissioned wind blade flanked by two wooden decks.

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Featured Posts

Carbon Fibers

Hybrid composite architecture enables rigid wind propulsion solution for maritime decarbonization

GT Wings’ AirWing leverages aerospace engineering principles combined with hybrid glass and carbon fiber composite construction to deliver up to 30% fuel savings through compact, deck-compatible wind propulsion.

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Wind/Energy

Composites end markets: Energy (2025)

Despite political and supply chain challenges, renewable and nuclear energy continue to grow in use. Composite materials enable current and future energy technologies across sectors.

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Carbon Fibers

Recycled carbon fiber composite panels power 40% lighter, durable semi-rigid solar panels

Designed for auxiliary power use while traveling via boat or RV, Italian startup Levante’s custom flexible or standardized semi-rigid solar panels combine the benefits of ReCarbon’s rCF and thermoplastics.

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Carbon Fibers

In oil and gas, an additive manufacturing standard (API 20T) will aid adoption of composites

Polymer AM equipment maker Roboze sees how the oil and gas industry’s way forward with additive is like that of another high-stakes industry, aerospace, and also different in important aspects.

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High-tension, vertical filament winding enables affordable flywheel energy storage system

French startup Energiestro’s prototype solar energy flywheel-based storage system aims to reduce costs with glass fiber composites and prestressed concrete.

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Plant Tours

Plant tour: Hexagon Purus, Kassel, Germany

Fully automated, Industry 4.0 line for hydrogen pressure vessels advances efficiency and versatility in small footprint for next-gen, sustainable composites production.

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CW Tech Days: High-Temp Composite Solutions

FAQ: Wind/Energy

What are wind turbine blades made from?

  • The outer skins of wind and tidal turbine blades generally comprise infused, GFRP laminates sandwiching foam core. Inside the blade, rib-like shear webs bonded to spar caps reinforce the structure. Spar caps are often made from GFRP or, as blade lengths lengthen, pultruded carbon fiber for additional strength.
  • Source: Composites end markets: Renewable energy

What energy applications are composites used for?

In renewable energy, fiberglass composites are used, most prominently, to build wind turbine blades and nacelles. Carbon fiber composites are also used to build wind blade spar caps. Hydroelectric turbines, tidal energy turbines and other forms of renewable energy have also made use of composites.

In oil and gas, composites have long been used as a corrosion-resistant metal alternative for a number of applications, including components for protecting wellheads, manifolds and other equipment related to subsea processing, and offshore pipelines themselves.

What happens to wind blades at the end of their lifespan?

As wind energy ramps up, recycling of composite wind blades at their end of life (EOL) – as well as composites and plastics recycling in general – continues to be a topic of concern.

More than 80% of a wind turbine itself is typically metallic and recyclable, but the increasingly long, high-performance composite blades pose more of a challenge.

Efforts include:

      • Near-term: Ramping up existing recycling methods like mechanical chopping up blades or repurposing entire blades for other uses
      • Medium-term: Developing more efficient methods such as chemical recycling (solvolysis) for reclaiming the original fibers from EOL blades for reuse
      • Long-term: Designing and manufacturing wind blades with sustainable/recyclable materials

Source: Moving toward next-generation wind blade recycling