Composites Use in Wind/Energy Markets

The wind energy market has long been considered the world’s largest market, by volume, for glass fiber-reinforced polymer (GFRP) composites — and increasingly, carbon fiber composites — as larger turbines and longer wind blades are developed, requiring higher performance, lighter weight materials. The outer skins of wind and tidal turbine blades generally comprise infused, GFRP laminates sandwiching foam core. Inside the blade, rib-like shear webs bonded to spar caps reinforce the structure. Spar caps are often made from GFRP or, as blade lengths lengthen, pultruded carbon fiber for additional strength.

Recycled carbon fiber composite panels power 40% lighter, durable semi-rigid solar panels
Carbon Fibers

Recycled carbon fiber composite panels power 40% lighter, durable semi-rigid solar panels

Designed for auxiliary power use while traveling via boat or RV, Italian startup Levante’s custom flexible or standardized semi-rigid solar panels combine the benefits of ReCarbon’s rCF and thermoplastics.

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Latest Wind/Energy Articles

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Wind/Energy

GWEC launches 2025 global wind report

Despite a year of headwinds, 2024 still enjoyed another record year of wind energy installation globally. Even so, the Global Wind Energy Council report offers a data-led roadmap to triple growth and meet COP28 targets.

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Wind/Energy

Siemens Energy installs 21-MW offshore turbine prototype, reports say

Numerous sources indicate that Siemens Gamesa may be making headway with a previously noted 21-MW wind turbine with a 276-meter rotor which would put it ahead of competitors.

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Wind/Energy

ÉireComposites, University of Galway launch R3WIND project

Renewable energy initiative will design, develop and demonstrate novel repair and recycling techniques of onshore and offshore wind blades using sustainable manufacturing processes.

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Carbon Fibers

In oil and gas, an additive manufacturing standard (API 20T) will aid adoption of composites

Polymer AM equipment maker Roboze sees how the oil and gas industry’s way forward with additive is like that of another high-stakes industry, aerospace, and also different in important aspects.

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Wind/Energy

We4Ce designs rotor blades for TouchWind’s floating one-piece rotor turbine

Tiltable, liftable one-piece composite rotor design aims to withstand storm-force winds, boost energy yield and enable more compact offshore wind farms.

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Wind/Energy

Siemens Gamesa to divest 90% of Indian wind business to TPG

In light of the rapidly growing wind sector in India, Siemens Gamesa has chosen to transfer majority ownership to TPG, a partner with financial strength and extensive experience in the Indian market.

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Knowledge Centers

ÂÌñÏ×ÆÞ Collections
ÂÌñÏ×ÆÞ Collections

CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

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Sensors for Composite Processing
Sensors for Composite Processing

Discover the types of sensors being used in composites, the physics on which they�re based, their installation, promised benefits and challenges, as well as the potential they offer for even further developments in smart structures.

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Latest Wind/Energy News And Updates

Marine

TidalHeath project supports SHM advancements in tidal turbine foils

ÉireComposites, University of Galway and ORPC are dedicated to improving real-time damage detection and monitoring of composite tidal foils through innovations in 3D printed fiber optic sensors and foil designs.

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Carbon Fibers

Proteus Marine Renewables installs Japan’s first 1.1-megawatt tidal turbine

Carbon fiber tidal turbine generator, featuring a horizontal-axis rotor with three composite blades, drives Japan’s transition to tidal energy.

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Marine

ClassNK grants approval in principle to OceanWings wingsail

Technical viability of the composite wind-assisted propulsion technology has been verified, aids OceanWing’s expansion into current and new markets.

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Graphene

HydroGraph, NEI Corp. launch graphene dispersions line

Two novel dispersions, comprising HydroGraph’s pristine fractal graphene and NEI’s experience in battery materials, targets coatings, energy storage and composite materials.

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Recycling

Levante, ACS Srl begin R&D project for rCF solar panel delivery

Use of recycled carbon fiber and bioresins aim to reshape the future of photovoltaic energy and mobility.

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Construction

Acciona 2024 results show record turnover, overall business division improvements

Acciona closed out 2024 with €422 million in profit, record turnover of €19.19 billion and robust evolution in its Infrastructure, Acciona Energía and Nordex businesses. 

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Featured Posts

Application

High-tension, vertical filament winding enables affordable flywheel energy storage system

French startup Energiestro’s prototype solar energy flywheel-based storage system aims to reduce costs with glass fiber composites and prestressed concrete.

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Composites 4.0

Plant tour: Hexagon Purus, Kassel, Germany

Fully automated, Industry 4.0 line for hydrogen pressure vessels advances efficiency and versatility in small footprint for next-gen, sustainable composites production.

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Pressure Vessels

Composite bipolar plates provide 81% improvement to hydrogen fuel cell power density

Hycco’s development of ultra-thin CFRTP bipolar plates achieve 7.5 kilowatt/kilogram power density while maintaining high durability for heavy-mobility fuel cell applications.

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Carbon Fibers

SRI develops scalable, infiltration-free ceramic matrix composites

Work in two DOE projects is demonstrating C/C-SiC produced in 3-5 days with <5% shrinkage, <10% porosity and 50% the cost of conventional C/C and C/C-SiC.

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Wind/Energy

Post Cure: Tool-less direct extrusion enables efficient, complex composite structure development

Backed by AI software, Hans Weber’s large-format 3D printing capabilities resulted in the successful development of a Savonius wind turbine blade in under two hours.

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Coatings

Functionalizing surfaces for sustainability

Riblets reduce drag, fuel consumption, CO2 emissions and noise while boosting power output, flow rates, speed and efficiency.

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FAQ: Wind/Energy

What are wind turbine blades made from?

  • The outer skins of wind and tidal turbine blades generally comprise infused, GFRP laminates sandwiching foam core. Inside the blade, rib-like shear webs bonded to spar caps reinforce the structure. Spar caps are often made from GFRP or, as blade lengths lengthen, pultruded carbon fiber for additional strength.
  • Source: Composites end markets: Renewable energy

What energy applications are composites used for?

In renewable energy, fiberglass composites are used, most prominently, to build wind turbine blades and nacelles. Carbon fiber composites are also used to build wind blade spar caps. Hydroelectric turbines, tidal energy turbines and other forms of renewable energy have also made use of composites.

In oil and gas, composites have long been used as a corrosion-resistant metal alternative for a number of applications, including components for protecting wellheads, manifolds and other equipment related to subsea processing, and offshore pipelines themselves.

What happens to wind blades at the end of their lifespan?

As wind energy ramps up, recycling of composite wind blades at their end of life (EOL) – as well as composites and plastics recycling in general – continues to be a topic of concern.

More than 80% of a wind turbine itself is typically metallic and recyclable, but the increasingly long, high-performance composite blades pose more of a challenge.

Efforts include:

      • Near-term: Ramping up existing recycling methods like mechanical chopping up blades or repurposing entire blades for other uses
      • Medium-term: Developing more efficient methods such as chemical recycling (solvolysis) for reclaiming the original fibers from EOL blades for reuse
      • Long-term: Designing and manufacturing wind blades with sustainable/recyclable materials

Source: Moving toward next-generation wind blade recycling