Composites Use in Wind/Energy Markets

The wind energy market has long been considered the world’s largest market, by volume, for glass fiber-reinforced polymer (GFRP) composites — and increasingly, carbon fiber composites — as larger turbines and longer wind blades are developed, requiring higher performance, lighter weight materials. The outer skins of wind and tidal turbine blades generally comprise infused, GFRP laminates sandwiching foam core. Inside the blade, rib-like shear webs bonded to spar caps reinforce the structure. Spar caps are often made from GFRP or, as blade lengths lengthen, pultruded carbon fiber for additional strength.

Hybrid composite architecture enables rigid wind propulsion solution for maritime decarbonization
Glass Fibers

Hybrid composite architecture enables rigid wind propulsion solution for maritime decarbonization

GT Wings’ AirWing leverages aerospace engineering principles combined with hybrid glass and carbon fiber composite construction to deliver up to 30% fuel savings through compact, deck-compatible wind propulsion.

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Latest Wind/Energy Articles

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Wind/Energy

Re-Wind Network completes first U.S. BladeBridge in Georgia

Beaverbrook Park now exhibits a 50-foot pedestrian bridge design consisting of a decommissioned wind blade flanked by two wooden decks.

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Wind/Energy

OceanWings demonstrate wind-assisted propulsion potential via Canopée

For the last two years, the vessel that transports components of the Ariane 6 rocket has proven the success and viability of its installed OceanWings, including fuel savings, aerodynamic performance and versatility.

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Marine

Oceanbird wing sails to demonstrate wind-based marine propulsion

Part of project Orcelle Horizon, the composites-intensive, 560-square-meter structure will undergo ground-based testing before installation on a demonstrator shipping vessel.

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Wind/Energy

The Crown Estate offshore wind investment boosts U.K. supply chain growth

The Crown Estate commits up to £400 million to enhance offshore wind infrastructure, supporting ports, manufacturing and research facilities.

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Trends

Epsilon Composite, Toray Carbon Fibers Europe target composites in electrical infrastructure

A 15-year partnership collaborating on carbon fiber core conductors has culminated in numerous global projects like modernizing TenneT’s 400-kilovolt high-voltage grid.

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Wind/Energy

Acciona Energía’s Forty Mile wind farm begins operations

The renewable energy company’s largest wind facility built to date in North America features 49 Nordex turbines each with a capacity of 5.7 megawatts.

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Knowledge Centers

CW Tech Days: Sustainability
CW Tech Days: Sustainability

This CW Tech Days event will explore the technologies, materials, and strategies that can help composites manufacturers become more sustainable.

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Composites in Advanced Air Mobility
Composites in Advanced Air Mobility

Explore the cutting-edge composites industry, as experts delve into the materials, tooling, and manufacturing hurdles of meeting the demands of the promising advanced air mobility (AAM) market. Join us at CW Tech Days to unlock the future of efficient composites fabrication operations.

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microwire technology for composites

Latest Wind/Energy News And Updates

Wind/Energy

Japan certifies Proteus tidal turbine, now exporting power to national grid

Following installation in the Naru Strait, the composite-bladed, 1.1-megawatt turbine has met all national requirements for safety and performance, a milestone to further tidal generation capacity.

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Sustainability

Isodan mobile recycling plant supports fiberglass, composites processing at Greater Renewable of Iowa

Now operational, the containerized plant enables GRI to process up to 20,000 pounds of end-of-life wind blades per shift, opening the way for repurposing opportunities.

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Wind/Energy

Exel Composites supports resilience of biomimetic hydrokinetic system by EEL Energy

Exel adapted carbon fiber profiles originally designed for wind turbines to meet the low-drag, high-flexibility and long-term fatigue performance demands of this renewable energy system’s nature-inspired membrane.

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Wind/Energy

RWC delivers composite frac plugs for downhole environments

Filament-wound fiberglass/epoxy frac plug billets, developed as part of a contract with an oilfield service company, address the very demanding performance needs of oil and gas.

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Wind/Energy

GWEC launches 2025 global wind report

Despite a year of headwinds, 2024 still enjoyed another record year of wind energy installation globally. Even so, the Global Wind Energy Council report offers a data-led roadmap to triple growth and meet COP28 targets.

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Wind/Energy

Siemens Energy installs 21-MW offshore turbine prototype, reports say

Numerous sources indicate that Siemens Gamesa may be making headway with a previously noted 21-MW wind turbine with a 276-meter rotor which would put it ahead of competitors.

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Featured Posts

Wind/Energy

Composites end markets: Energy (2025)

Despite political and supply chain challenges, renewable and nuclear energy continue to grow in use. Composite materials enable current and future energy technologies across sectors.

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Sustainability

Recycled carbon fiber composite panels power 40% lighter, durable semi-rigid solar panels

Designed for auxiliary power use while traveling via boat or RV, Italian startup Levante’s custom flexible or standardized semi-rigid solar panels combine the benefits of ReCarbon’s rCF and thermoplastics.

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Ketones

In oil and gas, an additive manufacturing standard (API 20T) will aid adoption of composites

Polymer AM equipment maker Roboze sees how the oil and gas industry’s way forward with additive is like that of another high-stakes industry, aerospace, and also different in important aspects.

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Wind/Energy

High-tension, vertical filament winding enables affordable flywheel energy storage system

French startup Energiestro’s prototype solar energy flywheel-based storage system aims to reduce costs with glass fiber composites and prestressed concrete.

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Composites 4.0

Plant tour: Hexagon Purus, Kassel, Germany

Fully automated, Industry 4.0 line for hydrogen pressure vessels advances efficiency and versatility in small footprint for next-gen, sustainable composites production.

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Focus on Design

Composite bipolar plates provide 81% improvement to hydrogen fuel cell power density

Ultra-thin CFRTP plates developed by Hycco achieve a 7.5 kilowatt/kilogram power density, high durability for fuel cells in long-flight drone and heavy-mobility applications.

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FAQ: Wind/Energy

What are wind turbine blades made from?

  • The outer skins of wind and tidal turbine blades generally comprise infused, GFRP laminates sandwiching foam core. Inside the blade, rib-like shear webs bonded to spar caps reinforce the structure. Spar caps are often made from GFRP or, as blade lengths lengthen, pultruded carbon fiber for additional strength.
  • Source: Composites end markets: Renewable energy

What energy applications are composites used for?

In renewable energy, fiberglass composites are used, most prominently, to build wind turbine blades and nacelles. Carbon fiber composites are also used to build wind blade spar caps. Hydroelectric turbines, tidal energy turbines and other forms of renewable energy have also made use of composites.

In oil and gas, composites have long been used as a corrosion-resistant metal alternative for a number of applications, including components for protecting wellheads, manifolds and other equipment related to subsea processing, and offshore pipelines themselves.

What happens to wind blades at the end of their lifespan?

As wind energy ramps up, recycling of composite wind blades at their end of life (EOL) – as well as composites and plastics recycling in general – continues to be a topic of concern.

More than 80% of a wind turbine itself is typically metallic and recyclable, but the increasingly long, high-performance composite blades pose more of a challenge.

Efforts include:

      • Near-term: Ramping up existing recycling methods like mechanical chopping up blades or repurposing entire blades for other uses
      • Medium-term: Developing more efficient methods such as chemical recycling (solvolysis) for reclaiming the original fibers from EOL blades for reuse
      • Long-term: Designing and manufacturing wind blades with sustainable/recyclable materials

Source: Moving toward next-generation wind blade recycling