Composites Use in Pressure Vessels

High-pressure gas storage vessels represent one of the largest and fastest-growing markets for advanced composites, particularly for filament-wound carbon fiber composites. Although they are used in self-contained breathing apparatuses and provide oxygen and gas storage on aerospace vehicles, the primary end markets are for storage of liquid propane gas (LPG), compressed natural gas (CNG), renewable natural gas (RNG) and hydrogen gas (H2).

Using multidisciplinary simulation, real-time process monitoring to improve composite pressure vessels
Pressure Vessels

Using multidisciplinary simulation, real-time process monitoring to improve composite pressure vessels

Multi-pronged approach closes the loop between design and production of Type 3, 4 and 5 pressure vessels, enabling simulation of as-built composite tanks to improve performance and storage capacity while reducing weight and cost.

READ MORE

Latest Pressure Vessels Articles

VIEW ALL
Mass Transit

Hexagon Digital Wave provides requalification services for oilfield service company’s gas transportation fleet

Noninvasive modal acoustic emission (MAE) technology will support composite cylinder inspection for the U.S. company’s virtual pipeline trailers through 2027.

Read More
Pressure Vessels

AMSL Aero secures $3 million to progress Australian LH2 aviation

Project goals include designing LH2 refueling systems, validating power distribution and fuel measurement in flight, and gathering evidence to support future national regulatory frameworks.

Read More
Pressure Vessels

Hexagon Agility lands major CNG orders in Mexico and Jordan to advance clean energy transition

Deployments will supply onboard CNG fuel systems for 100 Cummins X15N-powered trucks in Mexico’s largest fleet and deliver ADR X-Store Mobile Pipeline modules to Jordan’s Watani in deals set to begin delivery in Q3 2025.

Read More
Pressure Vessels

Consumer goods manufacturer orders Hexagon Agility CNG fuel systems

Following successful piloting of X15N engine natural gas trucks, this new fleet of 60 day cab and sleeper trucks will benefit from Hexagon’s CNG systems with Type 4 tanks.

Read More
Pressure Vessels

Graphmatech secures €2.5 million EU grant for Uppsala pilot facility

Funding will scale the Swedish startup’s polymer-graphene hydrogen storage lining, made for Type 4 tanks and pipelines, with plans to deploy in commercial vehicles by 2027.

Read More
Pressure Vessels

Hexagon Composites acquires Worthington’s SES alternative fuels business

Full acquisition of SES’ composite cylinders and systems business, and joint ownership of its steel cylinders business, further strengthens Hexagon Composites’ European footprint.

Read More

Knowledge Centers

CW Tech Days
CW Tech Days

During CW Tech Days: Thermoplastics for Large Structures, experts explored the materials and processing technologies that are enabling the transition to large-part manufacturing.

LEARN MORE
CW Tech Days: Bonding and Welding
CW Tech Days: Bonding and Welding

Join us for insights into advanced bonding techniques and welding processes for composite materials to ensure durability and structural integrity.

LEARN MORE

Latest Pressure Vessels News And Updates

Hydrogen Storage

Horizon Aircraft, ZeroAvia announce plans to explore hydrogen eVTOL propulsion

Horizon considers operational and practical technologies for the Cavorite X7 eVTOL with a focus on real-world implementation while building momentum toward certification and commercial readiness.

Read More
Defense

AZL launches three Joint Partner Projects, welcomes composites leaders participation

New initiatives kicking off mid-July 2025 explore fire testing safety for EV battery cases, holistic TPC pressure vessel strategies and exploring and quantifying composites in space and defense.

Read More
Infrastructure

BrainDrip scales up composite technology to meet current, future energy infrastructure needs

Next-generation composite pipe development with embedded, AI-enhanced health monitoring will modernize new and aging pipelines globally.

Read More
Pressure Vessels

Cygnet, Viritech recover H2 tank continuous carbon fibers in Ford FCVGen2.0 project

Partner technologies have demonstrated the viability of recycled continuous fibers and the potential for automotive tanks to be recycled at meaningful rates.

Read More

AMSL Aero makes H2 testing milestones for hybrid Vertiia eVTOL

Bankstown and Wellington fuel cell work has helped to verify Vertiia’s powertrain while also feeding electricity into the airport grid, bringing the composites-intensive Australian aircraft closer to flight.  

Read More
Pressure Vessels

GVP tanks pass extreme fire tests, confirm market readiness

Full-size, high-pressure Type 3 composite tank test results conclude safe containment during severe fire scenarios, concluding the final stage of GVP’s certification program.

Read More
CW Tech Days: High-Temp Composite Solutions

Featured Posts

Pressure Vessels

Thermoplastic composite pipes provide 59% reduction in H2 distribution CO2 emissions

Hive Composites’ multilayer thermoplastic composite pipe (TPC) design meets hydrogen permeation requirements while ensuring substantial CO2 reductions compared to conventional steel pipe systems.

Read More
Pressure Vessels

Plant tour: Hexagon Purus, Kassel, Germany

Fully automated, Industry 4.0 line for hydrogen pressure vessels advances efficiency and versatility in small footprint for next-gen, sustainable composites production.

Read More

Composites end markets: New space (2025)

Composite materials — with their unmatched strength-to-weight ratio, durability in extreme environments and design versatility — are at the heart of innovations in satellites, propulsion systems and lunar exploration vehicles, propelling the space economy toward a $1.8 trillion future.

Read More
Pressure Vessels

Composite bipolar plates provide 81% improvement to hydrogen fuel cell power density

Ultra-thin CFRTP plates developed by Hycco achieve a 7.5 kilowatt/kilogram power density, high durability for fuel cells in long-flight drone and heavy-mobility applications.

Read More
Pressure Vessels

Development of a composite liquid hydrogen tank for commercial aircraft

Netherlands consortium advances cryogenic composites testing, tank designs and manufacturing including AFP, hybrid winding, welding of tank components and integrated SHM and H2 sensors for demonstrators in 2025. 

Watch
Feature

Composite pressure vessels enable future energy storage

Q&A between Hexagon Purus, Infinite Composites and Hyosung USA delves into the future of H2 storage, including scalability and production goals, materials and application trends and other dynamics.

Read More

FAQ: Pressure Vessels

What are the types of pressure vessels?

You may see pressure vessels or storage tanks listed as one of various numbered “Types.”

Pressure vessels are organized into five types:

      • Type I: All-metal construction, generally steel.
      • Type II: Mostly metal with some fiber overwrap in the hoop direction, mostly steel or aluminum with a glass fiber composite; the metal vessel and composite materials share about equal structural loading.
      • Type III: Metal liner with full composite overwrap, generally aluminum, with a carbon fiber composite; the composite materials carry the structural loads.
      • Type IV: An all-composite construction, polymer — typically polyamide (PA) or high-density polyethylene (HDPE) liner with carbon fiber or hybrid carbon/glass fiber composite; the composite materials carry all the structural loads.
      • Type V: Linerless, all-composite construction.

Source: Composites end markets: Pressure vessels

Do composites have a role in the hydrogen economy?

For years, composites have offered lightweight storage of compressed hydrogen (H2) gas for zero-emission, fuel cell-powered vehicles via Type IV tanks comprising plastic liners wrapped with carbon fiber and epoxy resin. Though H2 has long promised a sustainable source of clean energy, until recently, progress was slow.

As the market continues to grow, demand for Type IV tanks continues to increase, with new technologies in development.

Follow ÂÌñÏ×ÆÞ’s continuing hydrogen market coverage for the latest.

Source: The potential for hydrogen to fuel composites growth