Composites Use in Pressure Vessels

High-pressure gas storage vessels represent one of the largest and fastest-growing markets for advanced composites, particularly for filament-wound carbon fiber composites. Although they are used in self-contained breathing apparatuses and provide oxygen and gas storage on aerospace vehicles, the primary end markets are for storage of liquid propane gas (LPG), compressed natural gas (CNG), renewable natural gas (RNG) and hydrogen gas (H2).

Thermoplastic composite pipes provide 59% reduction in H2 distribution CO2 emissions
Focus on Design

Thermoplastic composite pipes provide 59% reduction in H2 distribution CO2 emissions

Hive Composites’ multilayer thermoplastic composite pipe (TPC) design meets hydrogen permeation requirements while ensuring substantial CO2 reductions compared to conventional steel pipe systems.

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Latest Pressure Vessels Articles

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Hydrogen Storage

Multi-segment orders demonstrate Hexagon Group strategy strength

Hexagon Purus, Hexagon Agility and Hexagon Digital Wave subsidiaries, focused on applications related to composites and clean energy, report new U.S. and international hydrogen orders.

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Hydrogen Storage

OVERLEAF webinars share composite LH2 innovations, results

A series of three webinars presented by OVERLEAF project partners explore how it is achieving a novel low-pressure, LH2 storage system architecture through LCA methodologies, optical hydrogen sensors and cryogenic-ready 3D printing and materials.

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CIMC-Hexagon delivers its first Type 4 H2 tanks to Europe

Joint venture company has obtained European TPED certification, a critical step to develop local Type 4 tank certification in China, ramp up production capacity.

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Automotive

ROAD TRHYP to maximize hydrogen tank transport capabilities

European consortium aims to develop an innovative hydrogen trailer to improve the amount of hydrogen gas transported using Type 5 thermoplastic composite tanks.

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Hydrogen Storage

Hexagon extends agreement with Stadler for hydrogen train rollout

Delivery of Type 4 storage systems for rail applications in California add to Hexagon Purus’s extensive delivery prowess.

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Pressure Vessels

Airbus outlines next-gen single-aisle aircraft technology focuses, revised ZEROe project roadmap

Outlined technology bricks — including foldable wings, more efficient engines and propulsion and composite materials — could support a planned single-aisle next decade, plus Airbus’s renewed commitment of a commercially viable H2 aircraft.

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Knowledge Centers

CW Tech Days: Sustainability
CW Tech Days: Sustainability

This CW Tech Days event will explore the technologies, materials, and strategies that can help composites manufacturers become more sustainable.

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ÂÌñÏ×ÆÞ Collections
ÂÌñÏ×ÆÞ Collections

CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

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Latest Pressure Vessels News And Updates

Aerospace

ZeroAvia is awarded U.S. Air Force grant for autonomous hydrogen-electric aircraft

ZeroAvia will analyze the potential for developing and delivering an autonomous aircraft with hydrogen-electric propulsion for reduced engine noise and low thermal signature.

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Automotive

Noble Gas Series B funding continues conformable tank momentum

Raising of additional $4.2 million will support 700-bar tank design qualifications, USDOT Special Permit process, pilot plant production and R&D team extension.

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Pressure Vessels

Cevotec Samba Pro PV commissioned at NCC in Japan

Synergies between Cevotec, Fuji Industries, the NCC Japan, Fraunhofer IGCV and the ICC contributes to advancing knowledge exchange, FPP H2 tank development in Japanese manufacturing.

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Pressure Vessels

LLNL, Verne demonstrate efficient H2 densification pathway, progresses H2 distribution opportunities

Novel densification pathway to achieve CCH2 requires 50% less energy and removes the trade-off between compressed gaseous H2 and liquid H2, reducing cost.

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Thermoplastics

FIDAMC signs six strategic agreements for composites innovation

Composites-focused technocenter builds alliances for R&D in digital and sustainable technologies, additive manufacturing, TPCs, hydrogen and new technocenter development.

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Space

Scorpius Type 5 tanks underpin second Intuitive Machines mission to the moon

IM-2 mission launch of Nova-C class lander on March 6 features composite propulsion system infrastructure that will enable successful lunar touchdown, exploration.

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Featured Posts

Pressure Vessels

Plant tour: Hexagon Purus, Kassel, Germany

Fully automated, Industry 4.0 line for hydrogen pressure vessels advances efficiency and versatility in small footprint for next-gen, sustainable composites production.

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Pressure Vessels

Composites end markets: New space (2025)

Composite materials — with their unmatched strength-to-weight ratio, durability in extreme environments and design versatility — are at the heart of innovations in satellites, propulsion systems and lunar exploration vehicles, propelling the space economy toward a $1.8 trillion future.

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Focus on Design

Composite bipolar plates provide 81% improvement to hydrogen fuel cell power density

Hycco’s development of ultra-thin CFRTP bipolar plates achieve 7.5 kilowatt/kilogram power density while maintaining high durability for heavy-mobility fuel cell applications.

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Pressure Vessels

Development of a composite liquid hydrogen tank for commercial aircraft

Netherlands consortium advances cryogenic composites testing, tank designs and manufacturing including AFP, hybrid winding, welding of tank components and integrated SHM and H2 sensors for demonstrators in 2025. 

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Composite pressure vessels enable future energy storage

Q&A between Hexagon Purus, Infinite Composites and Hyosung USA delves into the future of H2 storage, including scalability and production goals, materials and application trends and other dynamics.

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Thermoplastics

Braided thermoplastic composite H2 tanks with co-consolidated molded boss areas to fit EV battery space

BRYSON project demonstrates possible designs, automated manufacturing and low permeability concepts, including EVOH liner and novel PPA matrix.

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FAQ: Pressure Vessels

What are the types of pressure vessels?

You may see pressure vessels or storage tanks listed as one of various numbered “Types.”

Pressure vessels are organized into five types:

      • Type I: All-metal construction, generally steel.
      • Type II: Mostly metal with some fiber overwrap in the hoop direction, mostly steel or aluminum with a glass fiber composite; the metal vessel and composite materials share about equal structural loading.
      • Type III: Metal liner with full composite overwrap, generally aluminum, with a carbon fiber composite; the composite materials carry the structural loads.
      • Type IV: An all-composite construction, polymer — typically polyamide (PA) or high-density polyethylene (HDPE) liner with carbon fiber or hybrid carbon/glass fiber composite; the composite materials carry all the structural loads.
      • Type V: Linerless, all-composite construction.

Source: Composites end markets: Pressure vessels

Do composites have a role in the hydrogen economy?

For years, composites have offered lightweight storage of compressed hydrogen (H2) gas for zero-emission, fuel cell-powered vehicles via Type IV tanks comprising plastic liners wrapped with carbon fiber and epoxy resin. Though H2 has long promised a sustainable source of clean energy, until recently, progress was slow.

As the market continues to grow, demand for Type IV tanks continues to increase, with new technologies in development.

Follow ÂÌñÏ×ÆÞ’s continuing hydrogen market coverage for the latest.

Source: The potential for hydrogen to fuel composites growth