Composites Processes
Processes in composites manufacturing encompass a diverse array of techniques employed to fabricate composite materials. These processes include methods like hand layup, where layers of resin and reinforcement materials are manually placed, and vacuum infusion, where a vacuum draws resin into a preform. Other techniques like compression molding, filament winding, and automated methods such as 3D printing are utilized to create intricate and specialized composite structures. Each process offers unique advantages in terms of precision, scalability, and efficiency, catering to diverse industry needs. As technology advances, newer methods are emerging, promising faster production cycles, reduced waste, and increased customization, driving the evolution of composite manufacturing towards more sophisticated and versatile methodologies.
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FlexCyle project targets TPC waste recovery, repurposing at same site
Led by the Brightland Materials Center, consortium members are developing a flexible process chain, demonstrated via battery casings and wind blades, to repurpose waste directly where it is generated.
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CMH-17 updates composites data, will publish new Volume 7 on additive manufacturing
The Composite Materials Handbook-17 is publishing new data and industry best practices, helping to fill the aerospace industry’s growing knowledge transfer gap and support advanced materials and structures.
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Strongwell wins Manufacturing Innovation Award for Strongdek composite decking
Two-part design and replaceable cap, enabling high strength and sustainable, cost-effective maintenance and installation, made this FRP construction solution stand out for this year’s SVAM awards.
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Caracol raises $40 million Series B to progress global scale-up
The international round marks a key milestone, consolidating Caracol’s leadership in Europe, the U.S. and the Middle East, supporting its exponential growth and fueling expansion into new markets.
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Caracol North American headquarters can produce 100 systems per year
The Italian LFAM systems manufacturer has opened a new facility in Texas that will support application development, service and the production of its turnkey robot-enabled 3D polymer composite printers.
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Epsilon Composite acquires Cometec, strengthens presence in Italy
The longstanding alliance represents growth for both companies and combined strength and expertise in carbon fiber rollers, offering the market increasingly integrated, high-performance solutions.
Read MoreKnowledge Centers
CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.
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During CW Tech Days: Thermoplastics for Large Structures, experts explored the materials and processing technologies that are enabling the transition to large-part manufacturing.
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The composites industry is increasingly recognizing the imperative of sustainability in its operations. As demand for lightweight and durable materials rises across various sectors, such as automotive, aerospace, and construction, there is a growing awareness of the environmental impact associated with traditional composite manufacturing processes.
LEARN MORELatest Processes News And Updates
Expo-Net promotes 100% recyclable hybrid resin flow mesh
Greenflow HM-P16 supports the need for high vacuum infusion productivity of very large FRP composite parts without compromising quality.
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Avient, ReForm Composites accelerate TPC adoption in construction
ReForm’s pultrusion technology with Avient’s composite materials enables curved continuous fiber TPC profiles demonstrated in the PolyDowel infrastructure project.
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Mel Composites materials, technical support enhances Aresa fishing vessel production efficiency
Mel delivered pre-processed structural components and engineering support for the four commercial vessels, reducing build time through workflow optimization and CNC-cut Aircell HR80 core integration.
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Proplast supports, distributes Composite Integration’s Ciject in Denmark
Official distributor, combined with Danish technical expertise and regional support, broadens access to Composite Integration’s resin processing equipment for composites production.
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Korean researchers develop 3D printed CNT sensors for health monitoring, flexible electronics and smart textiles
CNT-based nanocomposites are optimized specifically for vat photopolymerization-type 3D printing, maintaining high stretchability and electrical conductivity.
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Hybrid system by Taniq combines filament winding, AFP
The solution combines two key composites manufacturing processes in a single system, increasing design capabilities and manufacturing efficiency.
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Electromagnetically transparent GFRP rotor for rare earth magnet-free electric motors
A research consortium within the Baden-Württemberg’s ICM research cluster has created a prototype GFRP wireless power transfer electric motor rotor.
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Composites end markets: Pressure vessels (2025)
H2 economy is set back by Trump policies, tariffs and funding pivot to defense and AI, but composite tanks remain a key segment with sales in CNG/RNG, growth in New Space and potential for H2-electric aviation.
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Post Cure: NFPA-rated carbon fiber composite fire truck pump for firefighting, energy industries
Direct engine-driven systems or firetruck applications benefit from the lightweight, compact, high-volume centrifugal pump by KASE Pumping Systems.
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Plant tour: FACC AG, Jakovlje, Croatia
Part of its long-term global strategy, Plant 6 is not just a single facility, but FACC’s Aircraft Interiors Center of Excellence, key for increased production, new composite technology for interiors flexibility and future growth.
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Next-gen fan blades: Hybrid twin RTM, printed sensors, laser shock disassembly
MORPHO project demonstrates blade with 20% faster RTM cure cycle, uses AI-based monitoring for improved maintenance/life cycle management and proves laser shock disassembly for recycling.
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Ceramic matrix composites: Faster, cheaper, higher temperature
New players proliferate, increasing CMC materials and manufacturing capacity, novel processes and automation to meet demand for higher part volumes and performance.
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