Composites Processes

Processes in composites manufacturing encompass a diverse array of techniques employed to fabricate composite materials. These processes include methods like hand layup, where layers of resin and reinforcement materials are manually placed, and vacuum infusion, where a vacuum draws resin into a preform. Other techniques like compression molding, filament winding, and automated methods such as 3D printing are utilized to create intricate and specialized composite structures. Each process offers unique advantages in terms of precision, scalability, and efficiency, catering to diverse industry needs. As technology advances, newer methods are emerging, promising faster production cycles, reduced waste, and increased customization, driving the evolution of composite manufacturing towards more sophisticated and versatile methodologies.

Modular, hybrid machining centers with intelligence for complex composites
Composites 4.0

Modular, hybrid machining centers with intelligence for complex composites

Machine Tool Camp’s purpose-built systems combine CNC machine centers and robots with specialized machining tools, clamping and configuration, automating steps before and after, including data integration, to empower manufacturers for the future.

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Latest Processes Articles

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Carbon Fibers

Orbex makes part setup 900% faster for key composite parts ahead of inaugural rocket launch

The introduction of MSP metrology products have ensured right-first-time machining for Orbex as it ramps up production of its carbon fiber Payload Avionic Module.

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Adhesives

Metyx Metybond self-adhesive reinforcement achieves clean, efficient composite layup

Directly integrated adhesive on carbon, glass or hybrid multiaxial fabrics enables clean repositioning, uniform adhesive distribution and improved edge stability.

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RTM

ExxonMobil, Fraunhofer ICT to validate efficient composite vehicle component production via HP-RTM setup

Commissioned HP-RTM dosing unit and mold is operational for Proxxima system-based composite trials at Fraunhofer ICT and available to support industry trials.

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AON3D adds Multiphysics Process Optimization to Hylo 3D printer

Physics-based model combined with Basis software dynamically adjusts deposition rates based on part geometry without exceeding a material’s melt-fracture limits while cutting print times by as much as 54%.

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Thermoplastics

Xenia launches Xecarb PA12-CF-ST 3D printing filament

Carbon fiber-reinforced PA12 material delivers reliable performance and precision for functional 3D printed components.

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Pantur integrates Reinforce3D CFIP to produce pilot, functional reinforced 3D printed parts

Through the Delta system installation, Pantur will integrate continuous fiber injection reinforcement into its additive manufacturing ecosystem, serving to increase the momentum of bringing CFIP to real industrial production.

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Knowledge Centers

Automated Composites
Automated Composites

In the Automated Composites knowledge center, CGTech brings you vital information about all things automated composites, from the manufacturing processes to the vendors and necessary tools.

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ÂÌñÏ×ÆÞ Collections
ÂÌñÏ×ÆÞ Collections

CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

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Latest Processes News And Updates

Defense

BriskHeat launches the ACR 4 hot bonder, improves upon composite curing and repair delivery

The ACR 4 builds on the proven reliability of the company’s ACR 3 with enhanced durability, intuitive controls and advanced vacuum technology.

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Weaving

CEAMS wins Composites UK award for successful continuous rCF reclamation

Industry consortium demonstrates a technical and industrial milestone in composites recycling, looking to expand its collaboration for use more widely across U.K. manufacturing.

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ATL/AFP

PHOEBUS project makes progress on CFRP liquid oxygen, hydrogen upper stage tanks

The ESA project has proven that linerless CFRP tanks for Ariane 6 rocket can handle the extreme temperatures of liquid H2 and O2, and are moving on to testing campaign for 2-meter and 3.5-meter tanks in 2026.

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Pultrusion

DITF and Leki Lenhart demonstrate durable, pultruded natural fiber sports poles

Regionally harvested hemp fibers and a ~42% organic matrix prove their mettle against aluminum and carbon fiber for resilient structures.

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FlexCyle project targets TPC waste recovery, repurposing at same site

Led by the Brightland Materials Center, consortium members are developing a flexible process chain, demonstrated via battery casings and wind blades, to repurpose waste directly where it is generated.

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Construction

Strongwell wins Manufacturing Innovation Award for Strongdek composite decking

Two-part design and replaceable cap, enabling high strength and sustainable, cost-effective maintenance and installation, made this FRP construction solution stand out for this year’s SVAM awards.

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Featured Posts

KraussMaffei makes LFAM both a product line and an internal benefit

Plastics processing equipment supplier now offers two LFAM machines to customers and to complement its own production uses, enabling a variety of polymer to fiber-filled application options.

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Improving hail impact resistance of discontinuous thermoplastic composite parts

Greene Tweed examines failure behavior, identifying key factors for improvement and demonstrating sufficient design for complex-shaped aeroengine components.

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3D Fiber Tethering for rapid fabrication of continuous fiber composites

CarbonForm’s 3DFit technology combines robotic, continuous fiber 3D printing and winding to produce small, high-strength, complex parts — like drone frames — in as little as 10 minutes.

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CFRP boosts power, drops weight for next-gen fire truck pumps

Carbon fiber enables KASE Pumping Systems to eliminate corrosion and increase durability, including a high-capacity 6,500-gpm, ultra-compact 200-pound pump that aids emergency services.  

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CMH-17 updates composites data, will publish new Volume 7 on additive manufacturing

The Composite Materials Handbook-17 is publishing new data and industry best practices, helping to fill the aerospace industry’s growing knowledge transfer gap and support advanced materials and structures.

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Caracol North American headquarters can produce 100 systems per year

The Italian LFAM systems manufacturer has opened a new facility in Texas that will support application development, service and the production of its turnkey robot-enabled 3D polymer composite printers. 

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