Machining/Drilling of Composites

Machining and drilling processes in composites present unique challenges due to the heterogeneous nature of these materials. Composite structures, often composed of different layers and materials, require specialized techniques to maintain integrity and precision during machining or drilling. Traditional methods used for metals can cause delamination, fiber pullout, or damage to the composite structure. Therefore, specialized tools, such as diamond or carbide-tipped equipment, and specific cutting parameters are employed to ensure clean cuts without compromising the material's integrity.

Addressing rivet hole drilling challenges for aerospace composites
Sustainability

Addressing rivet hole drilling challenges for aerospace composites

Kennametal explores technological advancements in composite drilling, including stacked laminates, to meet aerospace applications and sustainability challenges.

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Latest Machining/Drilling Articles

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Fraunhofer IFAM MTC closes gap between industrial robots, machine tools

Machine tool robot (MTC) features improved milling kinematics that enable versatile, efficient and high-precision machining of composites and hard metals with a manufacturing tolerance of up to 0.1 millimeter.

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Hufschmied to host Aerospace Day 2025

Materials, processes and current challenges in the aviation industry supply chain will be addressed via high-profile speakers and an accompanying exhibition on July 11 in Bobingen, Germany.

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Hufschmied, CMS open up advanced materials machining potential

Technical partnership combining cutting tool technology and CNC machining will open up new possibilities for comprehensive process efficiency, quality and sustainability for composite materials and engineered plastics.

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Carbon Fibers

HG Grimme CNC centers reduce ACE CFRP postprocessing setup

The switch to HG machining centers for the milling of automotive CFRP parts and structural components cuts setup time down from 40-45% to 2-3% and protects against dust generation.

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Aerospace

Ruckus Composites, Aerospace grows in-house composites machining, measurement and inspection

Recent in-house technology investments set Ruckus up to meet advanced composite inspection and precision machining demand.

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Aerospace

Apache Aerospace highlights MX-5 self-feed countersink tool

Third-generation design approved by U.S. aerospace manufacturers targets simplified operations for metal and composite materials cutting.

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Knowledge Centers

Composites in Infrastructure and Construction
Composites in Infrastructure and Construction

ÂÌñÏ×ÆÞ’s CW Tech Days: Infrastructure event offers a series of expert presentations on composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

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Composites in Advanced Air Mobility
Composites in Advanced Air Mobility

Explore the cutting-edge composites industry, as experts delve into the materials, tooling, and manufacturing hurdles of meeting the demands of the promising advanced air mobility (AAM) market. Join us at CW Tech Days to unlock the future of efficient composites fabrication operations.

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CW Tech Days: Bonding and Welding
CW Tech Days: Bonding and Welding

Join us for insights into advanced bonding techniques and welding processes for composite materials to ensure durability and structural integrity.

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Latest Machining/Drilling News And Updates

Automation

RoMaNi 2 project enhances industrial robot flexibility for composites, metals machining

Newly developed milling kinematics on a linear axis enables versatile and efficient machining with up to 0.1-millimeter production tolerance.

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Ketones

Queen’s University Belfast presents research in thermoplastic drilling performance optimization

Researchers have published findings from a multi-objective optimization study on carbon fiber-reinforced PEKK drilling in an effort to better understand the material for use in aviation fastenings.

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Norco invests in CNC, kit cutting capability expansion

Transition from internal to external demand over the last few years has evolved Norco’s machining and composite kit cutting equipment, and now includes material outsourcing and digital engineering services.

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Hufschmied Zerspanungssysteme, specialist in composites machining, establishes branch in the U.S.

Supplier of material- and process-optimized cutting tools and technology for CFRP, GFRP and CMC, as well as metals, opened its Chicago facility August 1, 2024.

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Zimmerman highlights five-axis portal milling line

The FZU22 machines various workpiece shapes, sizes and materials including carbon fiber and other fiber reinforcement options.  

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Mel Composites adds Rohacryl processing to customized core offerings

Addition of machining services for the Evonik structural foam brand expands Mel’s range of foam core delivery.

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microwire technology for composites
microwire technology for composites

Featured Posts

Aerospace

Seven tips for machining composite aerospace components

Machining composite materials is a dusty, arduous and abrasive process that is hard on cutting tools, requiring the right combination of strategies and know-how to properly navigate their dynamics.

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CAMX

VIDEO: Robots enable nine-axis machining of composites

Machine Tool Camp displayed its hybrid machining center at CAMX, featuring nine-axis machining capability enabled by robotics. 

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CAMX

VIDEO: Precision fabrication of honeycomb materials

MachineTek showcases its precision fabrication of honeycomb materials at CAMX 2024.

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Developing milling for CMC because grinding takes too long

Economical processes that can cut machining time by 70% are being tested on aeroengine turbine blade demonstrators by Hufschmied and DLR in the SCANCUT project.

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Carbon Fibers

VIDEO: Recycling and machining carbon fiber scraps

Elevated Materials has partnered with ‪Toray Composite Materials America, Inc. to collect and upcycle reclaimed carbon fiber scraps into large billet laminates, which can then be cut into various parts using CNC mills.

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