Design & Tooling for Composites

Next-gen fan blades: Hybrid twin RTM, printed sensors, laser shock disassembly
Aerospace

Next-gen fan blades: Hybrid twin RTM, printed sensors, laser shock disassembly

MORPHO project demonstrates blade with 20% faster RTM cure cycle, uses AI-based monitoring for improved maintenance/life cycle management and proves laser shock disassembly for recycling.

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Glass Fibers

Techmer PM HiFill GF-PET material system bridges low, high-temp tooling gap

GF-PET compound delivers dimensional accuracy, thermal stability and accessible shape compensation data for high-performance 3D printed tooling applications.

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CAMX

Scalable automation technologies drive composites efficiency, consistency

CAMX 2025: Learn how Magnum Venus Products’ equipment portfolio is evolving, with a focus on MVP Motion line, INV3, IPD, Nitrotherm spray and Flex Molding technologies.

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Troubleshooting thermoplastic composite stamp forming

Understand the basic science of TPC stamp forming, a manufacturing process steadily gaining momentum in aerospace and mobility applications thanks to its rapid forming, short cycle times and automated methods.

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Carbon Fibers

Cutting 100 pounds, certification time for the X-59 nose cone

Swift Engineering used HyperX software to remove 100 pounds from 38-foot graphite/epoxy cored nose cone for X-59 supersonic aircraft.

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Thermoplastics

DLR study considers cast PA6 molds for in situ AFP composites

3D printed thermoplastic mold was analyzed as alternative to expensive, time-consuming metallic molds and for suitability in aerospace-grade composite structure fabrication.

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Seoul National University VABS to design UAM, rotorcraft blades

University conducts research to establish conceptual and detailed design methodologies applicable to composite UAM systems and to develop digital twin technologies that can be used in aerospace.

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Knowledge Centers

CW Tech Days
CW Tech Days

During CW Tech Days: Thermoplastics for Large Structures, experts explored the materials and processing technologies that are enabling the transition to large-part manufacturing.

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CW Tech Days: Sustainability
CW Tech Days: Sustainability

This CW Tech Days event will explore the technologies, materials, and strategies that can help composites manufacturers become more sustainable.

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CW Tech Days: High-Temp Composite Solutions

Latest Design & Tooling News And Updates

Space

Engineering simulation software, technical expertise supports composite, metallic systems

CAMX 2025: SDA Software presents its composite structures, materials consulting and engineering solutions leadership, delivering mission-critical designs for UAVs, manned vehicles and spacecraft.

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Molds/Tools

Prepreg innovations commit to cost, energy consumption reduction

CAMX 2025: PRF Materials is highlighting Reepreg, its novel Q.tool recycled innovation and will be providing updates on its Product Development and Innovation Centre.

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Aerospace

Layup molds, vacuum fixtures address aerospace tooling trends

CAMX 2025: Technical Tooling is integrating advanced materials, digital process compatibilities and automation into its low-CTE Ravin layup molds and Vacu-Grip fixture offerings to meet evolving needs.

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Instron releases Bluehill Central 2 iteration with Lab Management module

The software platform, tied to multiple Instron material and structural testing systems, now offers Lab Management as a standalone to make access to Bluehill Central’s file repository more accessible.

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Molds/Tools

Mokon becomes U.S. distributor for orcinus temperature, flow manifolds

Mokon will manufacture the enesty GmbH brand’s orca and smartshark touch-free temperature and flow manifold devices, for use with select water systems, at its facility in Buffalo, New York.

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RTM

Italian craftsmanship shapes RIM, RTM expertise

CAMX 2025: Lanulfi Moulds, serving a diversified portfolio, is available to discuss and demonstrate how its custom RIM/RTM molds can elevate performance, shorten cycle times and reduce overall production costs.

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Featured Posts

Mechanical testing of ceramic matrix composites

Today’s CMC materials, robust and resistant to high temperatures, provide their own set of challenges when determining their performance through mechanical testing.

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Using multidisciplinary simulation, real-time process monitoring to improve composite pressure vessels

Multi-pronged approach closes the loop between design and production of Type 3, 4 and 5 pressure vessels, enabling simulation of as-built composite tanks to improve performance and storage capacity while reducing weight and cost.

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Automation

Laser cleaning in composites manufacturing

Laser cleaning technologies for cleaning production molds for composites offer alternatives to harsher, less-friendly methods with features like automation and higher power cleaning.

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Filament Winding

ASCEND program completion: Transforming the U.K.'s high-rate composites manufacturing capability

GKN Aerospace, McLaren Automotive and U.K. partners chart the final chapter of the 4-year, £39.6 million ASCEND program, which accomplished significant progress in high-rate production, Industry 4.0 and sustainable composites manufacturing.

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Molds/Tools

VIDEO: Enhancing composite tooling with additive manufacturing

At JEC World 2025, CW editor-in-chief Scott Francis explored the latest advancements in composite tooling with Massivit and Sika.

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Crashworthiness testing of composites: A building block approach, Part 2

Following the previously discussed coupon-level testing element, subcomponent and component testing are the next steps in designing crashworthy composite structures.  

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