Composites Basics

Troubleshooting thermoplastic composite stamp forming

Understand the basic science of TPC stamp forming, a manufacturing process steadily gaining momentum in aerospace and mobility applications thanks to its rapid forming, short cycle times and automated methods.


Ceramic matrix composites: Faster, cheaper, higher temperature

New players proliferate, increasing CMC materials and manufacturing capacity, novel processes and automation to meet demand for higher part volumes and performance.

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CW Tech Days — Upcoming and past events

CW Tech Days are virtual events dedicated to the topics impacting the composites industry today. Access past event recordings and register for upcoming Tech Days.

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Composites end markets: Energy (2025)

Despite political and supply chain challenges, renewable and nuclear energy continue to grow in use. Composite materials enable current and future energy technologies across sectors.

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Laser cleaning in composites manufacturing

Laser cleaning technologies for cleaning production molds for composites offer alternatives to harsher, less-friendly methods with features like automation and higher power cleaning.

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Composites end markets: Aviation and advanced air mobility (2025)

Despite persistent supply chain issues, markets were set for healthy growth before Trump policies and tariffs, yet long-term trends favor composites in new platforms. Meanwhile, advanced air mobility shakes out and moves forward.

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Crashworthiness testing of composites: A building block approach, Part 3

Third in a series on crashworthiness testing analyzes the upper levels of the building block approach and the importance of numerical analyses.

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Composites end markets: Automotive (2025)

Composites manufacturing intelligence drives circular economy solutions as automotive industry balances technical demands with sustainability mandates.

Stewart Mitchell
Contributing Writer

Plasma moves beyond improved bonding to coatings, multifunctional composites

Plasmatreat cold plasma systems clean, activate surfaces and apply nanocoatings for dielectric barriers and more.

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Composites end markets: Electronics (2025)

Electronic and smart device innovations achieved through the use of advanced materials ranging from thermoplastic composites to biomaterials emphasize high-volume production and sustainability.

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Understanding the difference between bonding and welding

Composites bonding and welding are two similar but distinct processes that overcome challenges related to fasteners or drilling. Here are some resources to get you started.  

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Seven tips for machining composite aerospace components

Machining composite materials is a dusty, arduous and abrasive process that is hard on cutting tools, requiring the right combination of strategies and know-how to properly navigate their dynamics.

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The pursuit of energy efficiency in composites manufacturing

In an increasingly energy-driven world, technology developments are being sought after to reduce energy consumption in composites manufacturing, further translating into waste reduction and other efficiencies.

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Composites end markets: Sports and recreation (2025)

The use of composite materials in high-performance sporting goods continues to grow, with new advancements including thermoplastic and sustainability-focused materials and automated processes.

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Selecting a meter/mix dispensing machine

Choosing the right meter/mix dispensing machine requires careful evaluation of key material and process parameters to develop a precise specification, ensuring key metrics such as accuracy, output, reliability, quality and maintenance efficiency.


Functionalizing surfaces for sustainability

Riblets reduce drag, fuel consumption, CO2 emissions and noise while boosting power output, flow rates, speed and efficiency.

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Crashworthiness testing of composites: A building block approach, Part 2

Following the previously discussed coupon-level testing element, subcomponent and component testing are the next steps in designing crashworthy composite structures.  

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Trends fueling the composites recycling movement

Various recycling methods are being considered for composites, from novel dismantling and processing, to building capacity and demonstrating secondary use applications.  

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Avoiding pitfalls in the design of LFAM composite components

Recoat temperature, part orientation and bead geometry are some key design variables to consider for a successful and reliable large-format additive manufacturing (LFAM) process.

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Five things you get with your CW subscription

Reliable news and information on where and how fiber-reinforced composites are being applied — that’s just the start of what you get from our team here at ÂÌñÏׯÞ.

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Guidance for the thermoforming process

A briefing on some of the common foam core material types, forming methods and tooling requirements.

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Composites end markets: New space (2025)

Composite materials — with their unmatched strength-to-weight ratio, durability in extreme environments and design versatility — are at the heart of innovations in satellites, propulsion systems and lunar exploration vehicles, propelling the space economy toward a $1.8 trillion future.

Scott Francis
Editor-In-Chief, Gardner Business Media

Revisiting the double vacuum debulk process

Evolution of the double vacuum debulk (DVD) process over the years continues to advance its “near autoclave quality” for low-void, highly compacted repair patches.

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Fastener selection for composite materials

How to navigate terminology, materials and functionality in choosing the right fastener for components or assemblies involving composite materials.

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Nondestructive inspection methods available to composites manufacturers

An overview of composite laminate inspection techniques ranging from manual testing methods to more advanced, noncontact options.

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Aerodynamic considerations when repairing complex composite structures

An example process gives steps and issues to consider when determining the most effective repair method for preserving the aerodynamic surface of a complex-contoured composite sandwich structure.

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Celebrating 30 years of ÂÌñÏׯÞ, Part 1

CW explores key composite developments that have shaped how we see and think about the industry today.

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The basics of composite drawing interpretation

Knowing the fundamentals for reading drawings — including master ply tables, ply definition diagrams and more — lays a foundation for proper composite design evaluation.

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