Composites Use in Aerospace

The advantages of building aircraft structures with composites, compared to metal, include light weight, high specific strength, superior fatigue properties, damage tolerance and the absence of corrosion.

Post Cure: TFP supports high-performing UAV wing preform development
Aerospace

Post Cure: TFP supports high-performing UAV wing preform development

The AMRC’s UAV concept is a complex design and manufacturing challenge that provides a shareable testbed, demonstrating the institute’s ability to develop and refine its expertise through a digital thread.

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Latest Aerospace Articles

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Aerospace

Airbus Helicopters France adopts Airborne composites automation

Automated ply placement (APP) and Kit by Light (KBL) will be applied to ramp up productivity of the factory’s composite helicopter blades and hub structures for Airbus helicopter models.

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Infrastructure

ZeroAvia is selected for €21 million EU grant application to deliver H2 aircraft network in Norway

Cessna Caravan aircraft retrofitted with ZA600 powertrains and established supporting airport hydrogen fuel technologies will introduce zero-emissions aircraft to the European Economic Area in 2028.

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Aerospace

Composite morphing wing advances intelligent, gap-free, step-free movement for greater efficiency

Within the morphAIR project, the DLR Institute for Lightweight Construction has completed ground testing and finalized the first HyTEM morphing wing as it prepares for flight test on its PROTEUS unmanned aircraft.

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Aerospace

ZeroAvia, Hybrid Air Vehicles to collaborate on hydrogen-electric Airlander

The companies will explore equipping a variant of the Airlander 10 hybrid aircraft with ZeroAvia’s hydrogen-electric ZA600 powertrains to enable zero-emissions flight.

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Aerospace

Aura Aero opens U.S. headquarters, first production line at Embry Riddle

Hybrid-electric regional aircraft company aims to open a second Florida site in 2028.

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Automation

Airborne, FIDAMC join forces to progress composites manufacturing automation strategies

The MOU will target challenges in automating the production of small- to medium-sized composite parts, particularly for commercial and defense markets.

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Knowledge Centers

CW Tech Days: Bonding and Welding
CW Tech Days: Bonding and Welding

Join us for insights into advanced bonding techniques and welding processes for composite materials to ensure durability and structural integrity.

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Latest Aerospace News And Updates

Aerospace

Syensqo, Bell join forces to industrialize composite part manufacture

Bell Textron leverages Syensqo’s DDF technology and Cycom EP2750 fast-cure prepreg to deliver operational and sustainable benefits.

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Aerospace

AVIC Cabin Systems UK is open for business

Order book is now open, offering a full range of interior aircraft cabin products from social spaces to front row monuments, further enhanced by AVIC’s composites competence.

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Aerospace

Airbus opens second A320 Family final assembly line in China

The second FAL for the A320 Family in Tianjin will begin prep work now and aims to reach full production in early 2026, enabling Airbus to hit its target of assembling 75 aircraft/month by 2027.

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Aerospace

Blueshift introduces AeroZero FTBs to thermal protection systems portfolio

The flame and thermal barriers (FTB) solutions are ideal for protecting EV battery modules and aerospace components that see indirect and direct exposure to flames.

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Aerospace

X-59 supersonic aircraft makes first successful flight

Initial flying qualities and air data performance were verified during the X-59’s flight, which will be expanded over the coming months by Lockheed Martin’s Skunk Works and NASA.

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Pressure Vessels

Fabrum, AMSL Aero and Stralis Aircraft successfully fill LH2 composite aviation tanks

Australian/New Zealand team makes significant step forward in the transition to zero-emission aviation.

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Featured Posts

Aerospace

Unpacking the takeaways from CAMX 2025

The weeks following a trade show like CAMX often demand a bit of catch-up work, leaving room for additional reflection and analysis of the composite industry’s trajectory.

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Thermoplastics

Improving hail impact resistance of discontinuous thermoplastic composite parts

Greene Tweed examines failure behavior, identifying key factors for improvement and demonstrating sufficient design for complex-shaped aeroengine components.

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Aerospace

CMH-17 updates composites data, will publish new Volume 7 on additive manufacturing

The Composite Materials Handbook-17 is publishing new data and industry best practices, helping to fill the aerospace industry’s growing knowledge transfer gap and support advanced materials and structures.

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Carbon Fibers

Composites end markets: Pressure vessels (2025)

H2 economy is set back by Trump policies, tariffs and funding pivot to defense and AI, but composite tanks remain a key segment with sales in CNG/RNG, growth in New Space and potential for H2-electric aviation.

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Aerospace

Putting next-generation composite materials, processes to the test

Research at Faserinstitut Bremen’s ECOMAT site, alongside industry partners, aims to enable sustainable, aerospace-focused composites — including thermoplastic welding and cryogenic material testing.

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Automotive

Industrializing rapid tape shearing for high-rate, 3D composite structures

ICOMAT’s first RTS factory creates preforms in 5 minutes for parts with -65% weight, higher strength and damage tolerance for wingskins, spars, fuselage, space tanks, auto chassis and more.

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FAQ: Aerospace

How are composites used in aerospace structures?

Since the 1950s*, composites have been growing in use in commercial and defense aircraft, ranging from struts and tail components, to wing skins and fuselages, to engine components and propeller blades.

One of the largest challenges to adoption of composites by the aerospace industry is stringent standards especially for safety critical structures, necessitating time- and labor-intensive processes to qualify new materials for use on passenger aircraft.

Qualified and well-tested autoclave-cured carbon fiber and thermoset-based prepregs are most often used for many structures, though other materials and formats, including thermoplastic tapes, are also in development or use.

Source: The FAA: Keeping up with aerocomposites evolution

*In the 1950s, Boeing began using fiberglass in its 707 passenger jets, and at the time the material made up about 2% of the overall aircraft by weight. Since then, Boeing, Airbus and other aircraft manufacturers have continued to increase this percentage with successive aircraft models. Today’s twin-aisle commercial aircraft such as the Boeing 787, first launched in 2009, and the Airbus A350 comprise approximately 50% composites by weight, largely carbon fiber-reinforced polymer (CFRP).

How are composites used in space structures?

At the time the Apollo capsule, which landed on the moon in 1969, was built by NASA, composites industry was still in its infancy and the materials were not yet in widespread use, though the Apollo capsule used early composite technology in the form of an ablative heat shield made from Avcoat, an epoxy novolac resin with silica fibers in a fiberglass-phenolic honeycomb matrix. A fiberglass honeycomb was bonded to the primary structure and the paste-like material was injected into each cell individually.

Since Apollo, advanced composites have evolved by leaps and bounds, and have played a significant role in space programs with use in launch vehicles, the space shuttle, satellites, space telescopes and the International Space Station.

Source: Composites in the race to space