Composites Use in Military & Defense

One of the main drivers of composites use in defense-related structures – such as components for fighter jets and other aircraft, weapons systems, and to some extent land- and water-based vehicles – is the high temperatures and harsh conditions in which these applications are used. Composite materials also offer high impact resistance, light weight and corrosion resistance needed for work in the field.

National Composites Week 2025: Aviation and AAM
Advanced Air Mobility

National Composites Week 2025: Aviation and AAM

Commemorating the theme “Performance With Purpose,” CW has gathered key stories over the last year that exemplify how composites have progressed aviation, AAM and defense.

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Latest Defense Articles

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Defense

Integris Composites named armor partner for XM30 Combat Vehicle

Expertise in composite armor for land vehicles, aircraft, naval vessels and other applications will support $45 billion U.S. Army program.

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Defense

Lockheed Martin Sikorsky receives 5-year contract to build up to 99 CH-53K helicopters

Multiyear award from the U.S. Navy will ensure consistent deliveries of the heavy-lift composite helicopter between 2029-2034.

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Defense

HydroGraph graphene, coatings to advance Seadar subsea radar

Technical synergies will be explored to enhance the performance of Seadar’s radars, nodes, tethers and electronics, like graphene-enhanced Kevlar-reinforced survey lines and graphene composite structural components.

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RTM

LIFT to lead new "Critical Materials Processing" program on ceramics, CMC

Multifaceted project aims to accelerate development and scale-up of ultra-high temperature material technologies including ceramic matrix composites (CMC) and carbon fiber as a precursor in CMC preforms.

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Wind/Energy

Guanglian Aviation achieves milestone in carbon fiber circular chains development

Following six years of R&D, Guanglian Aviation has introduced circular chains made from carbon fiber and Kevlar that weigh 4-5X less than metal chains, offer 15-year saltwater corrosion resistance, and are poised for large-scale applications in marine engineering, mining and defense.

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Defense

Babcock, Uplift360 to recycle composite parts from Typhoon aircraft

Chemical recycling process will be explored for breaking down and repurposing Typhoon and other defense platforms, forming U.K. defense supply chain resiliency.

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Knowledge Centers

CW Tech Days: Bonding and Welding
CW Tech Days: Bonding and Welding

Join us for insights into advanced bonding techniques and welding processes for composite materials to ensure durability and structural integrity.

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CW Tech Days: Sustainability
CW Tech Days: Sustainability

This CW Tech Days event will explore the technologies, materials, and strategies that can help composites manufacturers become more sustainable.

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Latest Defense News And Updates

Aerospace

Hexcel, A&P collaborate with NIAR to develop FAA certification framework for overbraided structures

Acceptable composite specifications, design data and methodology will enable affordable, high-rate structure manufacturing for DOD aircraft.

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Aerospace

Electroformed barrier technology hits project milestones, use case potential

Under the LEEF project, leading edge protection layer for composite structures developed by Ultima Forma and Polar Technology is being considered for eVTOL/UAV rotor and propeller blades, aerofoils and outlet guide vanes.

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Defense

Aerodine Composites expands composite propeller capabilities

Mission-tailored propellers for unmanned platforms including drones and UAS/UAVs are built for reliability, stealth and adaptability.

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Aerospace

Registration opens for CW Tech Days: High-Temperature Composite Solutions

CW Tech Days: High-Temperature Composite Solutions for Defense and Space Applications will take place Oct. 16, 2025.

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Aerospace

Scaled Composites Model 437 aircraft to be flown for Beacon autonomy testbed

Northrop Grumman subsidiary part of Digital Pathfinder development of stealth aircraft with wings using continuous carbon fiber additive manufacturing and determinate assembly.  

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Adhesives

Mako, PTM&W Industries launch HyperCure composite systems

The Mako resin and adhesive system, paired with PTM&W’s comprehensive materials portfolio, deliver speed, strength and full U.S. supply chain compliance for composite UAS manufacturers.

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Featured Posts

Wind/Energy

Ceramic matrix composites: Faster, cheaper, higher temperature

New players proliferate, increasing CMC materials and manufacturing capacity, novel processes and automation to meet demand for higher part volumes and performance.

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Aerospace

Converting carbon fiber for UHTCMC to 3500°C

Advanced Ceramic Fibers LLC demonstrates ultra-high temperature ceramic matrix composites using SiC and other metallic carbides for applications in aerospace, defense, energy and more.

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RTM

From prototypes to performance: Composites company makes inroads into new markets

Top Shops 2024 honoree Calian’s composites division blends R&D, rapid prototyping and scalable production with deep engineering integration and corporate synergy.

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Near-zero erosion ultra-high temperature CMC

K3RX commercializes UHTCMC for a wide range of markets, demonstrating performance in prototypes, assemblies and advancing manufacturing to reduce cost.

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Aerospace

A return to the Space Symposium: Charting the next frontier

Since 2019 the space sector has been on a rapid upward trajectory. This year’s Space Symposium delivered that same optimism, celebrating the community’s continued proliferation, even as political and financial uncertainty raise new questions.

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Automation

JEC World 2025 highlights: Trends in aerospace, new space and defense

CW editor-in-chief Scott Francis discusses trends in aerospace on display at JEC World — as the composites industry awaits a new single aisle aircraft program, the industry puts continued focus on new space, defense, UAM.

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FAQ: Defense

How are composites used in the defense market?

Composites can be used to lightweight defense aircraft and other vehicles, increasing range or allowing higher payloads.

Ultra-high temperature (UHT) composite materials can also be tailored to withstand harsh environments and high temperatures, or to be antiballistic. Research and production of ultra-high temperature (UHT) ceramic matrix composites (CMC), with melting points of 2,500°C (4,532°F) or higher, has ebbed and flowed over the years, following rising and falling demand for applications like hypersonic defense systems and space launch vehicles.

Source: Lockheed Martin expands development, production of ultra-high temp CMCs with facility expansion

Can composite materials be antiballistic?

New materials cntinue to be developed for use as bullet-proof armor for vehicles, infrastructure and equipment.

Historically, antiballistic material designers have preferred tough but expensive aramids, high-density polyethylenes and the like, passing over conventional E-glass as too brittle to have ballistic stopping power.

Proprietary additives and resin systems have enabled the development of bullet-proof fiberglass materials. 3D weaving of carbon fiber, fiberglass or other composite materials can also help to develop high-strength preforms for use as armor materials or molded panels.

Source: Antiballistics: Better defense, less expense