Injection/Overmolding

Injection or overmolding techniques in composites involve the process of injecting or molding a composite material over a pre-existing structure or component, enhancing its functionalities or adding protective layers. This method allows for the combination of different materials, such as polymers or composite resins, to create a cohesive and integrated final product. It's commonly used to reinforce or encapsulate parts, providing improved strength, durability, and resistance to environmental factors.

Braided thermoplastic composite H2 tanks with co-consolidated molded boss areas to fit EV battery space
Pressure Vessels

Braided thermoplastic composite H2 tanks with co-consolidated molded boss areas to fit EV battery space

BRYSON project demonstrates possible designs, automated manufacturing and low permeability concepts, including EVOH liner and novel PPA matrix.

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Latest Injection/Overmolding Articles

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Thermoplastics

Engel supports composites upcycling research at TH Rosenheim

Engel Group has provided the Rosenheim University of Applied Sciences with a vertical injection molding machine for further R&D into the processing of thermoplastic, recyclable composites and the application of natural fibers.

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Reinforce 3D forms alliance with 3D printing company Spring Srl

Integration of CFIP technology with additive manufacturing will facilitate optimized composites manufacturing and build up CFIP’s scale.

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Engel opens new Mexico facility, expands injection molding machine production capacity

Mexico is a strategic location for Engel to achieve greater efficiency, responsiveness to market demands and a skilled workforce present and future expansion.

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Reinforce 3D, Bauer Hockey partner for CFIP-optimized sports equipment

Continuous carbon fiber injection process (CFIP) will achieve more durable, high-performance equipment for every athletic discipline.

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Reinforce 3D receives €1.2 million investment to support 2025 growth plans

Production, R&D team and strategic market expansion will scale up the company’s continuous carbon fiber injection technology, composite capabilities.

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Carbon Fibers

Fraunhofer IGCV develops helicopter door shell using SMV composite

SMC-replacement material subjected to vario-thermal pressing cycle achieved a 1.2-millimeter-thick, complex-shaped door shell, demonstrating feasibility for future aerospace components.

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Knowledge Centers

CW Tech Days: Bonding and Welding
CW Tech Days: Bonding and Welding

Join us for insights into advanced bonding techniques and welding processes for composite materials to ensure durability and structural integrity.

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Sensors for Composite Processing
Sensors for Composite Processing

Discover the types of sensors being used in composites, the physics on which they�re based, their installation, promised benefits and challenges, as well as the potential they offer for even further developments in smart structures.

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Sustainability
Sustainability

The composites industry is increasingly recognizing the imperative of sustainability in its operations. As demand for lightweight and durable materials rises across various sectors, such as automotive, aerospace, and construction, there is a growing awareness of the environmental impact associated with traditional composite manufacturing processes.

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Latest Injection/Overmolding News And Updates

Aerospace

NIAR innovates overmolded TPC production process for eVTOLs

Fully automated hybrid thermoforming and injection overmolding process was executed to produce complex thermoplastic composite rib structure in 2 minutes versus 100-hour metal counterpart.

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JEC

Injection molding expertise achieves composites mobility innovation

JEC World 2025: A partner in three JEC Award products, Engel demonstrates how its injection molding equipment can set new benchmarks in applications like bike handlebars and interior vehicle components.

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Composite Integration adds real-time resin degassing measuring to Ciject equipment

Ciject resin infusion and injection machinery now offers real-time resin degassing measurement technology that uses sensors and software to continuously monitor the state of resin during the degassing process.

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Composite processing technologies integrate press, injection molding

CAMX 2024: Langzauner and Engel present combined systems for semi-finished composite processing in a single process step.

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KraussMaffei unveils lab system for coating in the mold

ColorForm system brings injection molding machine, reaction process machinery, automation, post-processing and digital products in house.

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Molding technologies, integrated automation deliver streamlined production

CAMX 2024: Macrodyne engineers composites and rubber hydraulic presses for domestic and international customers, capable of handling large-scale production demands to more intricate projects.

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Featured Posts

Co-molding SMC with braided glass fiber demonstrates truck bed potential

Prepreg co-molding compound by IDI Composites International and A&P Technology enables new geometries and levels of strength and resiliency for automotive, mobility.

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Thermoplastics

Optimized approach to predict delamination failure in CFRTP structures

ARRK Engineering and Mitsui Chemicals improved delamination prediction accuracy to help optimize absorbed energy/failure load for an overmolded TAFNEX CF/PP UD tape bumper beam.

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Focus on Design

Jeep all-composite roof receivers achieve steel performance at low mass

Ultrashort carbon fiber/PPA replaces steel on rooftop brackets to hold Jeep soft tops, hardtops.

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Work In Progress

Robotized system makes overmolding mobile, flexible

Anybrid’s ROBIN demonstrates inline/offline functionalization of profiles, 3D-printed panels and bio-based materials for more efficient, sustainable composite parts.

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Automotive chassis components lighten up with composites

Composite and hybrid components reduce mass, increase functionality on electric and conventional passenger vehicles.

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TU Munich develops cuboidal conformable tanks using carbon fiber composites for increased hydrogen storage

Flat tank enabling standard platform for BEV and FCEV uses thermoplastic and thermoset composites, overwrapped skeleton design in pursuit of 25% more H2 storage.

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