Design & Tooling

Thermoplastics

Bcomp, KTM Technologies brake cover listed as finalist for JEC Innovation Awards 2022

Flax fibers were used to reduce the CO2 emission of the motocross brake cover by 82%, with KTM’s Conexus for effective bonding between thermoset and thermoplastic parts.  

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Glass Fibers

Lanxess expands Tepex flowcore composite range

Focusing on lightweight components for cars, sports equipment and consumer goods, the long fiber-reinforced thermoplastic enhances ductility, recylability and processability. 

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Digital Demos

Improve production with five-axis machines built for composites

Virtually tour (4) USA-Made 5-Axis CNC Machines designed and engineered to help companies improve profits by decreasing cycle times and improving part quality. (Sponsored)

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Carbon Fibers

Biomimicry braiding for load-bearing slender FRP node structures

An interdisciplinary research team has developed a spatially branched, carbon fiber-reinforced, high load-bearing supporting node for consideration in building and construction.

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Sustainability

Cecence, NCC and Gen 2 Carbon develop sustainable airplane seatback

Conducted life cycle analyses found significant benefits using recycled carbon fiber, with an 84% reduction in carbon emissions.

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Repair

Lifting arm concept and automated repair training to propel portable repair system

Looking to commercialize its Portable Scarfing/Composite Repair System concept, AGFM and partners offer specialized training, lifting and inspection systems.

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Editorial

Predicting and mitigating failure in composite parts

Understanding the complexity of composites manufacturing resides in studying the design challenges inherent to fabrication, as much as the physics aspect. To serve this effort, CW introduces a new column, “Predicting Failure.”

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Glass Fibers

SABIC, Dongfeng Motors produce composite truck-mounted toolbox

Thermoformed glass fiber-reinforced PP laminate inserts are overmolded with Stamax resin for a 30% lighter part.

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Automotive

TRB Lightweight Structures contributes composite bodyshell design to passenger train demonstrator

The Revolution VLR (Very Light Rail) passenger vehicle serves to simplify existing rail networks and reopen historical lines, while adhering to rigorous rail and sustainability regulations.

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Sumitomo Bakelite eAxle demonstrator drives forward novel thermoset composite material applications

The fully functional eAxle, a single, compact unit that directly powers electric vehicles, will showcase the project’s newly developed materials and assemblies and validate efficiency improvements and increased design flexibility.

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