Design & Tooling

How to validate 3D-printed composite part performance

Integrated Computational Materials Engineering (ICME) workflow simulates composite material performance to speed development, optimize performance and reduce costs for a redesigned 3D-printed CFRP bracket.

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Fabrics/Preforms

Resin-infused center console boat configuration proves higher performance, speed, quality

Hayaari Marine employs a revised infusion setup using semi-permeable membranes to eliminate porosity and improve laminate consolidation, reducing about 450 kilograms of resin per boat, and offering 20% weight savings.

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Carbon Fibers

Composite-metal anti-roll bars make headway for lightweight automotive suspension systems

The LiMeCH project, led by the AMRC, Tinsley Bridge and Performance Engineered Solutions, developed filament-wound CFRP-metallic roll bar prototypes, with additional advances in joint bonding the hybrid materials.

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Joby begins first conformity test, enters next phase of certification process

First series of conformity tests were completed at Toray Advanced Composites’ U.S. facility, with thousands more to be performed to achieve type certification of the composite eVTOL.

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Protocol aims to improve testing of thermal runaway for composite EV battery enclosures

Hyundai-Kia and Forward Engineering developed a resistive, heater-based material test, recently published as a UL standard, to aid and speed composite battery enclosure development.

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Intelligence-based design, advanced simulation capabilities added to Siemens NX software

Part of the company’s Xcelerator portfolio, Siemens NX has been revamped for design, topology, lattice and orientation optimization as well as enhanced AI and ML functionality.

Watch

Boeing all-composite cryogenic fuel tank proves technology readiness

Ultra-lightweight tank passes critical test campaigned  by NASA, intended for a variety of aerospace applications and beyond.

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Feature

Laser bondline inspection becomes reality

One of the Holy Grails of composites manufacturing has been reliable verification of adhesive bondline strength integrity. A technology that does just that has arrived.

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NIAR-WSU, Victrex begin NCAMP materials and process qualification for AFP

In-depth investigation into AFP machine variability on composite allowables begins on carbon fiber-reinforced thermoplastic (CFRTP) test panels to achieve certification framework.

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Air-cushion barge serves ice, shallow water operations with infused carbon fiber propellor ducts

Four composite propellor ducts supplied by A C Marine & Composite drive forward the steel-built hybrid hovercraft design to provide essential services year-round in the North Caspian Sea.

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