Design & Tooling

Fortify, polySpectra awarded $3 million by DOE to advance 3D-printed tooling

Fortify is to develop inexpensive, durable solutions for lightweighting automotive components using polymers, composites and metals, advancing vehicle part commercialization.  

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Core

Ex-Core Technologies' Ex-Core 2.0 system features intelligent self-heated tooling, custom-mixed core

Debuted at JEC World 2022, Ex-Core 2.0 is said to slash production costs compared to conventional prepreg sandwich processes and produce lighter, stronger parts.

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Infusion

Monash Motorsport constructs FSAE autonomous, electric vehicle with ATL Composites materials

Composite are incorporated into the vehicle’s monocoque chassis, aerofoils, aerofoil endplates and other components to suit high aerodynamic loads, minimize mass and enhance efficiency for the globally competitive team.  

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Recycling

National Composites Centre wild water champion spearheads project for U.K.’s first sustainable kayak

A wild water kayak, made from composite materials and manufactured using Recyclamine technology, presents new solutions for sustainability and a challenge for graduate engineering team.  

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Materials & Processes: Tooling for composites

Composite parts are formed in molds, also known as tools. Tools can be made from virtually any material. The material type, shape and complexity depend upon the part and length of production run. Here's a short summary of the issues involved in electing and making tools.

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AIM3D evaluates potential of composite extrusion modeling 3D printing test with PA6GF30

Glass fiber-reinforced polyamide 3D-printed test specimens proved higher tensile strength, cost effectiveness compared to injection molding and conventional 3D printing processes.  

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Plant tour: National Institute for Aviation Research, Wichita, Kan., U.S.

NIAR, located at Wichita State University in the heart of the American aerospace manufacturing industry, has evolved to become a premier hub of teaching, R&D, creativity and innovation.

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Composites 4.0

Voith Composites partnership with Gazechim Group delivers Carbon4Tool tooling system to Europe

With Gazechim Group as the European distributor, Voith hopes to empower faster, easier and more effective CFRP tool manufacturing via its next-generation technology.  

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Ducati introduces lightweight motorcycle seat support rear frame

Forged molding compound (FMC) material from Mitsubishi Chemical and Gemini Composites replaces aluminum part on Ducati Hypermotard 939, reduces part weight by 40%.   

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Trends

Airtech 3D-printed composite tooling takes Brumos Racing team to Pikes Peak 100th running

As the Brumos Racing technical partner, Airtech assisted BBi Autosport’s vehicle manufacture by providing aerodynamic enhancements to the Porsche GT2 RS Clubsport via Dahltram printing resins and Print-Tech.  

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