Design & Tooling

Carbon Fibers

3D-printed composite tail rotor gear box housing enhances Discovery super drone

CFP Technology teams with Flying-Cam to create 3D-printed, functional tail rotor actuators protection using Windform XT 2.0 composites and a powder bed fusion process.  

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Automotive

One-shot manufacture of 3D knitted hybrid thermoplastic composite structures

MAPICC 3D project replaces steel seat support in heavy-duty vehicle with a 3D knitted composite made from thermoplastic hybrid yarns comprising the matrix and reinforcing components.  

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Defense

UTA research builds predictive tool to determine failure risk, operating life of composites

UT Arlington, AFRL solution will use machine learning and computational tools to determine the life, durability and safety of composites used in aircraft manufacturing.  

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Molds/Tools

Why does my composite mold leak under vacuum or applied pressure?

Louis Dorworth of Abaris Training Resources outlines key considerations to make when fabricating quality composite molds to minimize risk of leakage under pressure or vacuum.

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CAMX

CAMX 2022 exhibit preview: Instron

Featuring gaskets, a patent-pending airflow design, fortified frames, abrasion-resistant coating and more, Instron's 6800 Series systems are designed with composites and other complex materials testing in mind.

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ATL/AFP

Protecting EV motors more efficiently

Motors for electric vehicles are expected to benefit from Trelleborg’s thermoplastic composite rotor sleeve design, which advances materials and processes to produce a lightweight, energy-efficient component.

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Glass-coated magnetic microwires for nondestructive composites monitoring

Glass-coated, amorphous microwires combine nanometer to micrometer diameters, enabling embedding into composites without degrading mechanical properties.  

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CAMX 2022 exhibit preview: Collier Aerospace

New HyperX software is built for analysis and design optimization of composite structures in aircraft, space, and automotive vehicles and other high-end applications.

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Filament Winding

Carbon fiber enables new, low-CO2 Skyrora orbital launch vehicle

U.K. private space company is developing and testing orbital launch vehicle Skyrora XL to carry small satellites in Earth’s orbit using eco-friendly fuel, a unified systems design and composites.  

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Composites 4.0

Evident wind blade inspection system automates nondestructive ultrasonic testing

An autonomous, cobot-mounted inspection system combines Industry 4.0 with established ultrasonic technology to rapidly provide repeatable, accurate data and improve overall efficiency.

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CW Tech Days: High-Temp Composite Solutions