Work In Progress

Work In Progress

Bespoke process produces composite brake pedal every minute

Three composite materials are used to create structural composite member that meets demanding mechanical requirements.

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Work In Progress

Hybrid, large-format additive tooling: Lighter, faster, less costly molds for big parts

Additively manufactured cores, CFRP face skins produce large tools for prototype, low-volume aerostructure parts.

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Work In Progress

Leveraging towpreg to reduce the cost of CMC

High-denier, spread-tow Nextel 610 fiber and novel alumina matrix enable AFP production of Ox-Ox ceramic matrix composites.

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Graphene

Graphene 101: Forms, properties and applications

Graphene-enhanced composites find new applications across end markets as the supply chain continues to mature. 

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Epoxies

Vitrimers: The reprocessable thermoset

Vitrimers are not classic thermosets and they are not classic thermoplastics, but they behave like both and as such offer the best of both worlds. CW catches up with Mallinda for an explanation.

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Work In Progress

Data security in composites manufacturing

The U.S. Department of Defense is imposing new, strict rules on companies that supply composite parts and structures in a defense contract supply chain. Understanding and following those rules will not be trivial.

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Work In Progress

Composites fill the gaps in museum dinosaur skeletons

Ontario-based Research Casting International uses composites to build lightweight, durable dinosaur castings for museums around the world.

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Thermoplastics

The industrialization of thermoplastic epoxy

Fast-processing composites that are strong yet tough, thermoformable, reformable, recyclable and even FST-compliant save cost in aircraft and rail equipment.

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Aerospace

Narrow UD tapes to bridge the ATL-AFP gap

Automated tape laying and automated fiber placement are similar, but not the same. Can narrow tapes provide a middle ground with advantages of both processes for next-gen aircraft?

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Work In Progress

Composites speed concrete facade fabrication

The 45-story One South First building, on the 11-acre Domino Park campus in Brooklyn, N.Y., features a geometrically complex concrete facade made, in part, with composite molds fabricated using large-format additive manufacturing.

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