Work In Progress

Hybrid battery cover: CAE approach

A Q&A with Benedikt Fengler, co-founder and composites simulation specialist for Simutence provides a more in-depth take on moldfilling, warpage and assembly simulations performed in HRC Group’s SMC battery cover feasibility study.  

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Aerospace

NASA Institute develops carbon nanotube-based composites for Mars spacecraft

The five-year project employs computational modeling techniques to build composite panels that are three times stiffer and stronger than current carbon fiber to enable manned missions to Mars.

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Work In Progress

Modular draping system shows potential for wrinkle-free, automated dry fiber layup

Through research programs FlexProCFK and AutoBLADE, Leibniz University and partners are developing a robot-mounted layup system for complex CFRP parts.

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Cutting/Kitting

Modular cutting and stacking system advances flexible, fully automated operations

Integration of next-gen cutting and stacking systems into production lines brings new level of efficiency, quality control.

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Resins

All-electric motor boat tests the waters for recycled carbon fiber

RS Sailing aimed to create a fully electric, rigid inflatable boat (RIB) that is produced as sustainably as possible. A few iterations later, the Pulse 63 is ready to hit the water.

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Work In Progress

Moving toward portable, digitized composite part repair

Using digital twin technology, American GFM’s portable, automated inspection and scarfing system shows potential for on-site, data-driven composite aircraft part repair.

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Work In Progress

Riding pretty: Hybrid upper control arms move to pickups

Short-glass/PA6 with metallic inserts reduces mass, running torque, joint wear on the Ram 1500 half-ton pickup truck.

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Work In Progress

Short carbon fiber compounds expand reach of thermoplastic composites

With fiber weight fractions of up to 50% and an array of thermoplastic matrices available, injection molding compounds are expanding composites’ capabilities.

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Thermoplastic tapes continue to show potential for composite aerostructures

Web Industries reports increased R&D activity within several aerospace markets enabled by the flexibility and advantages of thermoplastic tapes.

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Automotive

Composite-metal joining, braided preforms enable next-generation aircraft design

Collins Aerospace invests in new joining, preforming and infusion techniques to target aircraft design needs for reduced weight and lower-cost manufacture.

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