Work In Progress

Active core molding: A new way to make composite parts

Koridion expandable material is combined with induction-heated molds to make high-quality, complex-shaped parts in minutes with 40% less material and 90% less energy, unlocking new possibilities in design and production.

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Work In Progress

Laser-excited acoustics provide contact-free, nondestructive composites inspection

Xarion’s couplant-free NDT technology uses laser physics and a membrane-free optical microphone, eliminating the requirement for fluid coupling, widening the scope for NDT technology.

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Reinforcing hollow, 3D printed parts with continuous fiber composites

Spanish startup Reinforce3D’s continuous fiber injection process (CFIP) involves injection of fibers and liquid resin into hollow parts made from any material. Potential applications include sporting goods, aerospace and automotive components, and more.

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Medical

Filament winding increases access to high-performance composite prostheses

Steptics industrializes production of CFRP prostheses, enabling hundreds of parts/day and 50% lower cost.

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NDT

Automated robotic NDT enhances capabilities for composites

Kineco Kaman Composites India uses a bespoke Fill Accubot ultrasonic testing system to boost inspection efficiency and productivity.

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Measuring energy use to enable sustainable composites production

Airbus subsidiary CTC uses new technology to measure energy use in machine components and processes to optimize equipment, production lines and guide decisions for future composites.

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Sustainability

Demonstrator project targets circularity solutions in carbon fiber composite sports equipment

The Carbon Fibre Circular Alliance (CFCA) brought together OEMs and technical partners to reclaim short carbon fibers from end-of-life sports equipment, realign into continuous prepreg tapes and remanufacture into new equipment.

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Pressure Vessels

Update: THOR project for industrialized, recyclable thermoplastic composite tanks for hydrogen storage

A look into the tape/liner materials, LATW/recycling processes, design software and new equipment toward commercialization of Type 4.5 tanks.

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Aerospace

Innovation in ultrasonic inspection and nondestructive testing

With increasingly complex structural components working their way into aerospace programs, the need for versatility in inspection and testing capabilities is growing. 

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Filament Winding

Manufacturing tech for scalable Type V hydrogen tank fabrication, CFRP lifecycle management

Cygnet Texkimp’s Multi Roll Stack and composite recycling technology catalyze ASCEND program’s mission to optimize aerospace, automotive hydrogen storage and CFRP sustainability.

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