Molds/Tools

Glass Fibers

Looking for Lindberghs

Every paradigm-shifting invention throughout human history has been met with skepticism. CW editor-in-chief Jeff Sloan says the composites industry has need of those willing to attempt what most believe impossible.

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Prepregs

Incremental thinking just won’t cut it!

Composites industry consultant and regular CW columnist Dale Brosius says if this industry is to have a future that goes anywhere profitable, then we've got to get off the road we're on and map out a whole new way to think about the tasks at hand.

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Out of Autoclave

Quasi-isotropic, symmetrical fabric for tooling

Well-known in structural applications, this symmetric, balanced and quasi-isotropic fabric offers savings and opens opportunities in composites tooling.

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Molds/Tools

Moldmaker bypasses patterns for high-tech production catamarans

Direct-to-milled-tool process simplifies large deck mold development.

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Getting part dimensions right in composites molding

Guest columnists Dr. Göran Fernlund (left) and Dr. Anoush Poursartip (right) of Convergent Manufacturing Technologies (Vancouver, BC, Canada) argue that today's CAD design and process simulation software can construct a "multi-physic process model" accurate enough for reliable dimensional management.

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Infusion

Composite tooling without oven or autoclave

No Oven No Autoclave technology has been demonstrated in tooling for NASA, including multiple thermal cycles and use for curing epoxy infused out-of-autoclave parts.

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Out of Autoclave

Tooling (2015)

Composite parts are formed in molds, also known as tools. Tools can be made from virtually any material. The material type, shape and complexity depend upon the part and length of production run. Here's a short summary of the issues involved in electing and making tools.

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Braiding

Composites business does grow on trees

This advanced composites contractor welcomes down-to-earth opportunities to bring aerospace quality to fantasy foliage.

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Autoclave

Low-rate layup tools made cost-effective with high-density polyurethane foam blocks

Nemesis Air Racing, an air racing team and kit-plane company owned and operated by Jon and Patricia Sharp, use prebonded closed-cell, polyurethane foam blocks to build the Nemesis NXT.

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Consumer

Maximum thrills: Minimal tools

Water slide manufacturer’s disastrous fire loss opens door to a closed molding process that reduces the number — and cost — of production molds, promising future gain.

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