Molds/Tools

Aerospace

“Smart tooling” cuts time and risk for complex unitized composite structures production

One-piece bladder tooling helps to actualize NASA/Boeing’s revolutionary fluted core design for next-gen cryogenic fuel tank skirt.

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Aerospace

Inflexion technology: complex composites without fasteners

Spirit AeroSystems has developed production methods using rigid-flexible tooling for more affordable unitized composite aerostructures.

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Out of Autoclave

NASA/Boeing composite launch vehicle fuel tank scores firsts

Subscale 5.5m-diameter cryogenic tank demonstrator with innovative fluted-core skirt is formed via robotic AFP and cured out of the autoclave.

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Automotive

Turnkey manufacturing systems: Part-per-minute thermoplastic composites

Pinette Emidecau Industries’ (PEI, Chalon-sur-Saône, France) leads a consortium of providers that are collaborating on the Quilted Stratum Process (QSP), a means to accelerate thermoplastic composites processing in the auto industry.

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Classic harps in carbon fiber

Lever and pedal models less cumbersome, still classy.

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Hybrid analysis: Making the most of FEA by leveraging traditional analysis

CW guest columinst Collin Petersen (Janicki Industries, Sedro-Woolley, WA, US) suggests the use of more traditional analysis methods, where it is sensible to do so, making your finite element analysis (FEA) significantly simpler in the process.

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Marine

Boat builder Lyman-Morse creates aerospace composite prototype

Prototypes for such clients as the Department of Defense and other government and private sector businesses has become an increasingly important segment of the the company’s business plan.

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Adhesives

Bespoke sports cars’ composite body speaks volumes

Glass-reinforced plastic artfully captures classic curves, crash-protects passengers and stunningly packages its maker’s high-performance but highly fuel-efficient diesel powertrain.

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Molds/Tools

Additive manufacturing in automotive applications

Although they have been overshadowed by aerospace applications, 3D-printed tools also are finding a place in automotive processing. Here's one example.

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Aerospace

3D-printed fixtures & jigs

Holding fixtures, jigs, trim tools and metal-forming dies can be expensive elements of post-mold composite part processing and assembly. Additive manufacturing, therefore, is proving especially useful in reducing the design/build time/cost in this area.

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