Materials

Sustainability

Spanish startup to ramp up production of “recyclable” EV prototype

Liux’s BIG electric vehicle features multiple structural components manufactured via RTM from flax fabric and a thermoset resin said to enable the entire component to be recycled and reused again.

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Trends

Porsche develops TABASKO method for lightweight vehicle series production

Patented carbon fiber-reinforced polypropylene tape-based process supports cost reduction, light weight and thinner walls without sacrificing rigidity.

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Aerospace

TAVieDA project team cuts aircraft door production time using thermoplastic composites, welding

Fraunhofer groups, Trelleborg and Airbus develop modular, fully automated assembly system concept to replace metals and time-consuming assembly that shows potential for scalability.

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Resins

Generative Orthoses project to reshape orthopedic care

CRP Technology, MHOX and Istituto Ortopedico Rizzoli, one of the winners of the WORTH Partnership Project II, have developed bespoke orthoses using generative design, Windform GT fiberglass materials and PBF.

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Carbon Fibers

Rocket Lab awarded HASTE launch contract for U.S. DOD

Under the MACH-TB 2.0 program led by Kratos, Rocket Lab will launch its full-scale HASTE rocket, a suborbital version of the Electron, to expand testing of hypersonic technologies.

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Marine

UTComp NDT inspection prepares FRP Class 40 racing sailboat

Ahead of the competitive Globe40 competition in September, UTComp’s ultrasonic capabilities were used to test the viability of the craft’s carbon fiber mast, boom and bowsprit on the water.

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Carbon Fibers

Post Cure: Composite assemblies orchestrate smaller satellite designs, payload flexibility

CubeSats have become key to space exploration and R&T development, though they are often expensive to build and launch. Funded efforts like the DiskSat program aim at mitigating these challenges.

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Consumer

Bcomp, Siux bring natural fiber composites to padel tennis

Flax fibers enter the court through Siux’s GEA padel racquets, delivering high-performance, well-balance sports equipment to a rapidly growing sports market.

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Wind/Energy

RWC delivers composite frac plugs for downhole environments

Filament-wound fiberglass/epoxy frac plug billets, developed as part of a contract with an oilfield service company, address the very demanding performance needs of oil and gas.

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Glass Fibers

AGY single-end S2 Glass enhances fiberglass design versatility

Proving better performance than traditional E-glass, S2 Glass roving overcomes traditional limitations in radar transparency, strength and stiffness, ballistic and impact resistance and other properties.

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