Focus on Design

Thermoplastics

Thermoplastic composite pipes provide 59% reduction in H2 distribution CO2 emissions

Hive Composites’ multilayer thermoplastic composite pipe (TPC) design meets hydrogen permeation requirements while ensuring substantial CO2 reductions compared to conventional steel pipe systems.

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Focus on Design

Composite bipolar plates provide 81% improvement to hydrogen fuel cell power density

Hycco’s development of ultra-thin CFRTP bipolar plates achieve 7.5 kilowatt/kilogram power density while maintaining high durability for heavy-mobility fuel cell applications.

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Focus on Design

Pultruded CFRP chassis enables 36% payload increase for specialized commercial vehicles

CarbonTT’s quadraxial NCF composite chassis adds 185-kilogram capacity to Borco Höhns’ 3.5-ton Fiat Ducato market vehicle.

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Carbon fiber/flax landing gear achieves 54% weight reduction via tailored layup optimization

Fuko’s Biogear showcases how strategic composite material distribution and natural fiber damping properties can lightweight and enhance critical aerospace structure performance.

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Focus on Design

Design for manufacturing, assembly and automation enables complex CFRP telescope supports

Airborne delivered two mirror support structures for the FYST and SOLAT telescopes, assembling 26,300 components while maintaining near-zero CTE, strict tolerances on 6.5 × 6.5 × 1.8-meter assemblies.  

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Carbon Fibers

All-recycled, needle-punched nonwoven CFRP slashes carbon footprint of Formula 2 seat

Dallara and Tenowo collaborate to produce a race-ready Formula 2 seat using recycled carbon fiber, reducing CO2 emissions by 97.5% compared to virgin materials.

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Prepregs

Carbon fiber, bionic design achieve peak performance in race-ready production vehicle

Porsche worked with Action Composites to design and manufacture an innovative carbon fiber safety cage option to lightweight one of its series race vehicles, built in a one-shot compression molding process.

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Carbon Fibers

Aviation-specific battery system uses advanced composites to address electric, hybrid flight

BOLDair’s composite enclosure, compression structures and thermal runaway management enables high-performance electric energy storage.

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Focus on Design

Carbon fiber composite pallet revolutionizes freight industry

LOG Point Pallet fuses advanced materials with innovative design and manufacturing to improve supply chains worldwide.

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Thermoplastics

Thermoplastic composites: Cracking the horizontal body panel nut

Versatile sandwich panel technology solves decades-long exterior automotive challenge.

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