Focus on Design

Glass Fibers

Optimizing a wind turbine nacelle cover to meet LCOE demand

Suzlon Group redesigned a composite nacelle cover with in-situ molded stiffeners to reduce manufacturing and material costs while maximizing part performance.

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Focus on Design

Design innovations improve efficiency of composite medical table

WIT-Composites' efforts to design a more effective all-composite surgical table led to development of complex components and an elastic carbon fiber material.

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Glass Fibers

Composites protect subsea cables for offshore wind power

Balmoral uses FRP to improve installation, performance and service life while reducing cable failures in rough seas.

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Epoxies

Hydroelectric turbine blade design propelled by composites

Glass fiber composites power the development of a modular, spiral-shaped hydroelectric micro turbine blade for low-cost, high-efficiency renewable energy generation.

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Filament Winding

Liftgate design puts modified filament winding to the test

Heavily modified winding process produces light, structural support frame for performance-critical liftgate.

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Composites 4.0

Thermoplastic composite structure replaces metals on safety-critical brake pedals

First all-composite brake pedals developed by Boge Rubber & Plastics Group are lighter, stiffer, stronger and offer improved driving haptics.

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Space

The Alpha launch vehicle: Designing performance in, cost out

Firefly Aerospace’s Alpha 2.0 launch vehicle, designed to deliver satellites into low Earth orbit, gets a composites makeover in pursuit of larger payload capacity and more cost-effective performance.

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Automotive

EV battery enclosure inspires material, process innovations

High unit volume and low weight requirements for electric bus battery enclosures fueled development of TRB Lightweight Structures’ specialized epoxy system and automated composites production line.

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Wind/Energy

Reimagining wind blade design

Wind turbine blade architecture is so well established that it’s difficult to imagine there might be a better alternative. ACT Blade’s skeleton-based design is a step in that direction.

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Composites-intensive masterwork: 2020 Corvette, Part 2

Innovative composite materials trim mass, costs and noise on the high-volume mid-engine sports car.

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microwire technology for composites