Focus on Design

Composite catamaran hits high watermarks

Inspired by design elements found in racing catamarans and employing composite structures in innovative ways, Compmillennia has rolled out a fishing/excursion cat that uniquely combines high speed, great fuel economy and a smooth ride.

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Consumer electronics: hybrid composite covers

Study demonstrates feasibility of thermoplastic composites, high-speed production process.

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PEKK

Thermoplastic primary aerostructures take another step forward

Employing new manufacturing techniques and the design freedom they create, GKN Fokker has joined forces with Gulfstream to assess thermoplastic composites for primary aircraft structures.

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Focus on Design

Chopped carbon fiber, polyamide and innovation redefine the modern pickup truck bed

CarbonPro, the first thermoplastic composite box, boosts damage resistance, reduces mass 28 kg, scales to high production volumes.

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Automotive

Autocomposites: Impact shield protects 12-volt battery in severe crash

GMT protection buys time for offboarding emergency services call before battery shorts out.

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Skeleton design enables more competitive composite autostructures

New approach combines thermoplastic pultrusions with injection overmolding in a two-step, 75-second process.

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Sustainability

Micro transportation: BMW personal mover concept

Recycled composites, additive manufacturing and 3D printing enhance form, function of fun-to-drive personal transport.

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Weaving

Proving performance in EV powertrains

Simulation-driven development replaces aluminum with thermoplastic composites in gearbox housing.

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Adhesives

CFRP module saves weight on rocket design

Taking advantage of carbon fiber/PEEK mechanical and thermal performance, the Technical University of Munich replaces an aluminum rocket module with a 40+% lighter composite alternative.

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Hybrid thermoplastics give load floor impact strength

Project leads to development of new compression process for selective application of D-LFT on UD tape laminates.

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