Focus on Design
Novel composite technology replaces welded joints in tubular structures
The Tree Composites TC-joint replaces traditional welding in jacket foundations for offshore wind turbine generator applications, advancing the world’s quest for fast, sustainable energy deployment.
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High glass transition temperature, 100% bio-based thermoset resins for space composites
With the European Commission Restrictions Roadmap soon banning entire classes of chemical substances found in fossil fuel-based synthetic polymers, the space industry is looking to a chemical combination to produce competitive thermoset resins.
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Thermoset-thermoplastic joining, natural fibers enable sustainability-focused brake cover
Award-winning motorcycle brake disc cover showcases potential for KTM Technologies’ Conexus joining technology and flax fiber composites.
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CFRTP upper stage propellant tank
PROCOMP uses in-situ consolidation AFP and ultrasonic welding to demonstrate lightweight, novel tank design.
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One-shot manufacture of 3D knitted hybrid thermoplastic composite structures
MAPICC 3D project replaces steel seat support in heavy-duty vehicle with a 3D knitted composite made from thermoplastic hybrid yarns comprising the matrix and reinforcing components.
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Protecting EV motors more efficiently
Motors for electric vehicles are expected to benefit from Trelleborg’s thermoplastic composite rotor sleeve design, which advances materials and processes to produce a lightweight, energy-efficient component.
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CFRTP enables better, greener smartphones
Carbon Mobile’s “monocoque” design eliminates separate case, cover and frame, better protects electronics and simplifies disassembly.
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Modernizing the mechanical rotor sail
Composites are key for Norsepower’s award-winning redesign of a century-old rotor sail for reducing carbon emissions on passenger and cargo ships.
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Composite buildings go monocoque
Superior protection from the elements plus fast, affordable installation and maintenance have quickly made Orenco Composites’ DuraFiber buildings an attractive choice for water and wastewater, communications, transportation and power industry outbuildings.
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Digital design, multi-material structures enable a quieter supersonic NASA X-plane
NASA’s composites-intensive X-59 QueSST experimental aircraft is set for its first flight by the end of 2022, after nine years of design, manufacture, assembly and testing by Lockheed Martin Skunk Works.
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