Focus on Design

Aerospace

High glass transition temperature, 100% bio-based thermoset resins for space composites

With the European Commission Restrictions Roadmap soon banning entire classes of chemical substances found in fossil fuel-based synthetic polymers, the space industry is looking to a chemical combination to produce competitive thermoset resins.

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Biomaterials

Thermoset-thermoplastic joining, natural fibers enable sustainability-focused brake cover

Award-winning motorcycle brake disc cover showcases potential for KTM Technologies’ Conexus joining technology and flax fiber composites.

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Thermoplastics

CFRTP upper stage propellant tank

PROCOMP uses in-situ consolidation AFP and ultrasonic welding to demonstrate lightweight, novel tank design.

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One-shot manufacture of 3D knitted hybrid thermoplastic composite structures

MAPICC 3D project replaces steel seat support in heavy-duty vehicle with a 3D knitted composite made from thermoplastic hybrid yarns comprising the matrix and reinforcing components.  

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ATL/AFP

Protecting EV motors more efficiently

Motors for electric vehicles are expected to benefit from Trelleborg’s thermoplastic composite rotor sleeve design, which advances materials and processes to produce a lightweight, energy-efficient component.

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Construction

CFRTP enables better, greener smartphones

Carbon Mobile’s “monocoque” design eliminates separate case, cover and frame, better protects electronics and simplifies disassembly.

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Marine

Modernizing the mechanical rotor sail

Composites are key for Norsepower’s award-winning redesign of a century-old rotor sail for reducing carbon emissions on passenger and cargo ships.

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Infrastructure

Composite buildings go monocoque

Superior protection from the elements plus fast, affordable installation and maintenance have quickly made Orenco Composites’ DuraFiber buildings an attractive choice for water and wastewater, communications, transportation and power industry outbuildings.

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Aerospace

Digital design, multi-material structures enable a quieter supersonic NASA X-plane

NASA’s composites-intensive X-59 QueSST experimental aircraft is set for its first flight by the end of 2022, after nine years of design, manufacture, assembly and testing by Lockheed Martin Skunk Works.

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Glass Fibers

Refurbishing bridges at half the time, cost versus replacement

Instead of demolishing and rebuilding bridges, SUREbridge doubles the strength and durability of existing structures with an FRP deck for a smart, sustainable solution.

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