AI inspection system with laser projection advances layup precision
CAMX 2025: Visit Virtek to learn more about the Iris Ai system with its new Results Projection feature in action, closing the loop between detection and resolution on the production floor.
Share
Source | Virtek Vision
See laser projection paired with AI-powered inspection in action with Virtek Vision’s (Waterloo, Ontario, Canada) Iris Ai composite inspection system, which is designed to elevate quality control, reduce rework and streamline production in aerospace, automotive and other high-precision industries.
Iris Ai combines advanced edge-processing AI cameras with laser projection to detect what the human eye might miss such as backing paper and foreign object debris (FOD) in real time, without the need for additional programming. The system adapts to lighting and environmental changes, ensuring consistent, reliable inspections across complex parts and large surfaces.
New this year is Results Projection, a feature that visually displays inspection results directly onto the part using laser projection. This innovation enables operators to instantly see where FOD or other anomalies are detected, enabling faster corrective action and reducing downtime.
Key features behind Iris Ai include:
- AI-driven FOD detection in under 3 sec
- Live, real-time feedback to operators
- Results Projection directs users instantly to detection locations
- Automated image capture and full traceability by part serial number
- Seamless API integration with existing software for real-time production insights
- Scalable camera options for narrow and wide fields of view.
Using Iris Ai, every ply, orientation and timestamp is digitally recorded, creating a comprehensive audit trail that supports continuous improvement and compliance. Backed by Virtek’s customer support and global service network, Iris Ai is a partner in industry’s digital transformation journey.
Related Content
-
VIDEO: High-rate composites production for aerospace
Westlake Epoxy’s process on display at CAMX 2024 reduces cycle time from hours to just 15 minutes.
-
Automated RTM, SQRTM enhance aerospace composites serial production transition
CAMX 2025: Coexpair, in partnership with Radius Engineering, combines equipment development and fabrication with engineering of composite parts, demonstrated in its European customer support, deliveries.
-
Exacting chemistry streamlines composite surface prep
CAMX 2025: Hawkeye Industries exhibits Duratec, Styrosafe, Styroshield and Aqua-Buff brands for optimal composites coating, compounds and polish solutions options.
Related Content
VIDEO: High-rate composites production for aerospace
Westlake Epoxy’s process on display at CAMX 2024 reduces cycle time from hours to just 15 minutes.
Read MoreAutomated RTM, SQRTM enhance aerospace composites serial production transition
CAMX 2025: Coexpair, in partnership with Radius Engineering, combines equipment development and fabrication with engineering of composite parts, demonstrated in its European customer support, deliveries.
Read MoreExacting chemistry streamlines composite surface prep
CAMX 2025: Hawkeye Industries exhibits Duratec, Styrosafe, Styroshield and Aqua-Buff brands for optimal composites coating, compounds and polish solutions options.
Read MoreConcentrated smooth dispersion simplifies electrical conductivity applications
CAMX 2024: Total Resin presents Total Nanotüp, a concentrated dispersion of carbon nanotubes in a bifunctional reactive monomer for polyester, vinyl ester, melamine and acrylic resins.
Read MoreRead Next
Ceramic matrix composites: Faster, cheaper, higher temperature
New players proliferate, increasing CMC materials and manufacturing capacity, novel processes and automation to meet demand for higher part volumes and performance.
Read MoreCutting 100 pounds, certification time for the X-59 nose cone
Swift Engineering used HyperX software to remove 100 pounds from 38-foot graphite/epoxy cored nose cone for X-59 supersonic aircraft.
Read MoreNext-gen fan blades: Hybrid twin RTM, printed sensors, laser shock disassembly
MORPHO project demonstrates blade with 20% faster RTM cure cycle, uses AI-based monitoring for improved maintenance/life cycle management and proves laser shock disassembly for recycling.
Read More