Welding

Thermoplastic composites welding: Process control, certification, crack arresters and surface prep

More widespread use of welded composite structures within a decade? Yes, but further developments are needed.

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Feature

Thermoplastic composites welding advances for more sustainable airframes

Multiple demonstrators help various welding technologies approach TRL 6 in the quest for lighter weight, lower cost.

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Thermoplastics

Collins Aerospace demonstrates new thermoplastic composites capabilities

Collins Aerospace in Almere has produced a 7-meter raceway for the Clean Sky 2 MFFD lower fuselage using novel CCM and tooling technology while the Riverside facility in the U.S. advances AFP and welding as part of global strategy for more sustainable airframes.

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Welding

Twenco develops sensors for smart molds and process control in resin infusion and composites welding

Non-invasive DEA and NDT Analyzer for multi-parameter monitoring, QA and control, including real time simulation feed and 3D process visualization across and through composite parts.

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Welding

Daher, Luxembourg's LIST to develop welding technology for thermoplastic composite aircraft substructures

The agreement will focus on infrared welding technology to enable high-volume, automated manufacturing in aviation.

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Aerospace

DLR Augsburg integrates sixth frame to upper half fuselage test shell for MFFD

Clean Sky 2 thermoplastic composite demonstrator advances toward full assembly.

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DLR Institute of Structures and Design releases video on TB-Rumpf welded thermoplastic composites

Autoclave-free consolidation and resistance welding validated for future aircraft thermoplastic composite fuselage.

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Thermoplastics

Plant tour: Qarbon Aerospace, Milledgeville, Ga. and Red Oak, Texas

Veteran aerostructures Tier 1 transforms into 21st century leader in thermoplastic composites and multiple new markets.

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Welding

Hydrostatic membrane consolidation: Skin-stringer panels in 60 minutes

Airbus and Siempelkamp demonstrate press process as alternative to thermoplastic welding, aimed to enable rate 100 aircraft and future mobility manufacturing.

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Welding

Patent-pending welder rapidly melts thermoplastics

The FlatJet Welder, designed for thermoplastic components of all sizes, blasts a thin, directed jet of uniform, high-temperature air/gas for a fast, full-surface melt.

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