Welding

Trends

Daher, Luxembourg's LIST to develop welding technology for thermoplastic composite aircraft substructures

The agreement will focus on infrared welding technology to enable high-volume, automated manufacturing in aviation.

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Thermoplastics

DLR Augsburg integrates sixth frame to upper half fuselage test shell for MFFD

Clean Sky 2 thermoplastic composite demonstrator advances toward full assembly.

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Thermoplastics

DLR Institute of Structures and Design releases video on TB-Rumpf welded thermoplastic composites

Autoclave-free consolidation and resistance welding validated for future aircraft thermoplastic composite fuselage.

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Prepregs

Plant tour: Qarbon Aerospace, Milledgeville, Ga. and Red Oak, Texas

Veteran aerostructures Tier 1 transforms into 21st century leader in thermoplastic composites and multiple new markets.

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Focus on Design

Hydrostatic membrane consolidation: Skin-stringer panels in 60 minutes

Airbus and Siempelkamp demonstrate press process as alternative to thermoplastic welding, aimed to enable rate 100 aircraft and future mobility manufacturing.

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Welding

Patent-pending welder rapidly melts thermoplastics

The FlatJet Welder, designed for thermoplastic components of all sizes, blasts a thin, directed jet of uniform, high-temperature air/gas for a fast, full-surface melt.

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Prepregs

FACC emphasizes fast-cure prepregs, thermoplastics, bio-based composites for next-gen aerostructure sustainability

The Tier One’s Sept. 2021 BEyond magazine highlights its investments in new factories, materials and technologies for the next generation of cost-effective, sustainable composites for aviation.

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Automation

SAM|XL develops closed-loop manufacturing for composites

Collaborative R&D center at TU Delft develops sensor- and robot-based automation for Composites 4.0 manufacturing, including STUNNING project for welded assembly of a thermoplastic composite fuselage demonstrator.

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Carbon Fibers

RECONTRAS project validates use of microwaves and laser welding to obtain recyclable composites

Reseachers obtained a reduction in costs and energy consumption through the manufacture of three composite prototypes and confirm the feasibility of recycling and processing the resulting material.

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Aerospace

KVE Composites installs first commercial Mobile Induction Welding Cell (MIWC) at Daher

Flexible welding cell developed for coupon welding to facilitate process qualification of KVE INDUCT welding technology for thermoplastic composites.

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