Welding

Thermoplastics

STUNNING project completes lower half of MFFD

Clean Sky project has delivered the 8 × 4 meter welded aerostructure component, aided by advanced thermoplastic composite technologies and smart robotics.  

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Thermoplastics

Toray develops high-speed thermal welding for thermoset composites

Novel technology forms a thermally weldable layer on the surface of carbon fiber-reinforced thermoset or thermoplastic components, further validated by demonstrators.

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Thermoplastics

TPRC training courses target thermoplastic composites

Three upcoming in-person thermoplastic composites courses, ranging from entry-level to advanced, are organized to enhance composites professionals’ knowledge in this burgeoning field.  

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Carbon Fibers

DLR develops additive WeldSealer process to seal joints, edges or modify surfaces

The robotic process developed for large components protects joints and edges, prevents cracks and allows multipart structures to be created as if cast in one piece.

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Space

CFRTP upper stage propellant tank

PROCOMP uses in-situ consolidation AFP and ultrasonic welding to demonstrate lightweight, novel tank design.

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Thermoplastics

Collins Aerospace selected by AFRL to build thermoplastic composite fin for F-16

Part of $100 million, five-year investment to advance, qualify thermoplastic composites for military and commercial aero applications.  

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Composites 4.0

Thermoplastic composites welding: Process control, certification, crack arresters and surface prep

More widespread use of welded composite structures within a decade? Yes, but further developments are needed.

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Feature

Thermoplastic composites welding advances for more sustainable airframes

Multiple demonstrators help various welding technologies approach TRL 6 in the quest for lighter weight, lower cost.

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Thermoplastics

Collins Aerospace demonstrates new thermoplastic composites capabilities

Collins Aerospace in Almere has produced a 7-meter raceway for the Clean Sky 2 MFFD lower fuselage using novel CCM and tooling technology while the Riverside facility in the U.S. advances AFP and welding as part of global strategy for more sustainable airframes.

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Sensors

Twenco develops sensors for smart molds and process control in resin infusion and composites welding

Non-invasive DEA and NDT Analyzer for multi-parameter monitoring, QA and control, including real time simulation feed and 3D process visualization across and through composite parts.

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