Materials

New-Generation Composite Buoyancy Elements Key For Deep Drilling And Production

    Principal suppliers of riser buoyancy products include major producer Balmoral (Aberdeen, Scotland, U.K. and Houston, Texas, U.S.A.) and CRP Group Ltd. (Skelmersdale, Lancashire, England, U.K.), which also owns Emerson & Cuming (Canton, Mass., U.S.A.). Balmoral customizes epoxy resins, which are used to cr

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Design Issues

    Typical FRP pipe is reciprocally filament wound with a fiber angle of ±54.75° relative to the longitudinal (0°) axis. This architecture satisfies stress loads in both the circumferential (hoop) and longitudinal (axial) directions for most pipes and pressure vessels. It withstands the in-use pressure, ther

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Some Design Issues

    A variety of resins can be used for offshore applications, depending on the requirements for the final product. General-purpose polyester offers a low-cost option that provides greater corrosion resistance than steel. Isophthalic polyester provides somewhat better corrosion resistance, while vinyl ester is pre

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Composite Drilling Risers Many Years In The Making

    The development of rigid composite riser systems has a history that spans two decades. Beginning in 1979, Aerospatiale and the Institut Français du Pétrole (IFP) developed a 15,000 psi, 4 inch composite tubular. Although this project started out as a feasibility study, by the mid-1980s it had led to the manufa

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Subsea Wellhead And Pipeline Protection Covers

    Wellhead and pipeline protection covers are required under the Norsok regulations for subsea installations in the Norwegian sector (Standard U-002, Subsea Structures and Piping System). Traditional steel wellhead covers are very large — often more than 50 ft/15m square — to allow ROVs access to the Christmas t

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Design Issues with Repair

    The ability to repair in place, rather than replace, critical platform equipment systems like topside piping, flowlines and structural components is an attractive option for a platform operator. Composite piping is easily repairable using the same basic methods as the initial installation, says Kevin Schmit, m

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Other Types Of Repairs Possible With Composites

    Since 1995, DML Composites (Plymouth, U.K.) has been one of the pioneers in the use of customized wet layup repairs for offshore pipework and other platform component repairs. A project completed by DML in 2000 involved the in-service repair of a steel caisson on a platform in the North Sea. A caisson is a lar

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Semisubmersibles Lighten The Load

    Transocean Sedco Forex (Houston, Texas, U.S.A.) is working on a new design for its ultra-deepwater semisubmersible rig, the Sedco Express. A major offshore contractor specializing in deepwater drilling, Transocean has 166 MODUs and inland drilling barges in operation around the world. Semisubmersibles are mobi

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Changing The Paradigm

    In Gibson’s opinion, large composite structures will be proven onshore, in civil infrastructure. “What will happen is that large pultruded parts and those made with other means will become commonplace,” he maintains, “and then the technology will migrate to other areas, including offshore oil.”     Dr. Char

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