Materials
Pre-Cured Sleeves For High-Pressure Pipes
Clock Spring is one of several composite wrap approaches developed by inventor Norman C. Fawley of NCF Industries Inc. (Santa Maria, Calif., U.S.A.). The concentrically-coiled, glass fiber-reinforced polyester composite sleeve was devised with support from the Gas Technology Institute and the gas pipeline indu
Read MoreComposites Air Cans Lighten Riser Loads
Low-pressure air cans, designed to add buoyancy to a spar platform’s riser string, are good candidates for composite materials. Up to 12 ft/3.7m in diameter and from 30 to 60 ft/9.2 to 18.5m long, the hollow structures support the riser weight and take load off of the platform’s hull. Typically installed insid
Read MoreDesign Issues With Tendons
A composite tendon is essentially a rope made from small-diameter rods, which are pultruded with carbon fiber. Multiple rods are gathered together and twisted slightly to form a strand, using typical wire rope stranding methods. Depending on the performance requirements, 10 to 40 strands, about 2 to 3 inches/5
Read MorePetrobras Pioneers Topside Composites
Petrobras (Rio de Janeiro, Brazil) was the first major oil company to experiment with molded gratings in the 1980s, though these early products proved unsatisfactory due to wide variations in mechanical properties. However, advances in pultrusion and filament winding technology coupled with the availability of
Read MoreComposites Used For Repair by Statoil
Statoil has used composites to repair steel topside components for more than 10 years on the Statfjord and Gullfaks platforms, using wet layup methods designed for each application, says Melve. “We repaired four water lines at an onshore oil storage facility between 1983 and 1987,” he says. “After nine years,
Read MoreCatenary Composite Risers
Catenary risers are able to absorb much more motion than top-tensioned risers, and, thus, are a common solution for wells tied back to an FPSO. Such a vessel experiences very high first-order motion in response to initial contact with wind or waves, making catenary risers a better solution than rigid component
Read MoreComposite Trusses For Large Structures?
Ebert Composites Corp. (Chula Vista, Calif., U.S.A.) is marketing a composite truss concept for large structures that has potential for offshore application. Since 1992, the company has focused on the development of large, all-composite lattice-type power transmission towers to replace galvanized steel towers.
Read MoreDownhole Composites Boost Durability, Drillability
Halliburton Energy Services, Schlumberger Oilfield Services, Weatherford International, and Baker Oil Tools, all based in Houston, Texas (U.S.A.), offer composite downhole tools — made with both thermoplastics and thermoset resins — for a variety of applications. Halliburton’s FasDrill packers and plugs
Read MoreRiser Arch Trays, Mud Mats Provide Multiple Benefits
In 1999, 42 composite riser arch trays were supplied by DML Composites (Plymouth, U.K.) to Halliburton Subsea for the Norsk Hydro Troll C field riser support system, in 1,100 ft/340m of water. The trays, which sit atop two 260 ft/80m tall steel jacket riser support structures, cradle the flexible risers that c
Read MoreComposite Accumulator Bottles Perform In Service
A riser tensioning system for a TLP consists of a tensioning ring and framework, with four to eight hydraulic cylinders — each with an attached pressure vessel or “accumulator bottle” — to support and allow movement of the rigid riser pipe. Installed in the riser wellbay, this primary structural system is desi
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