Injection/Overmolding

Automotive

Toyota Tundra composite seatback design awarded 2022 Altair Enlighten Award

BASF, Flex-N-Gate, L&L Products and Toyota limited an all-steel assembly, cutting 60 parts down to four composite pieces for 20% weight savings.  

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Graphene

CFRTP enables better, greener smartphones

Carbon Mobile’s “monocoque” design eliminates separate case, cover and frame, better protects electronics and simplifies disassembly.

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Automotive

Price, performance, protection: EV battery enclosures, Part 1

Composite technologies are growing in use as suppliers continue efforts to meet more demanding requirements for EV battery enclosures.  

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Carbon Fibers

Plant tour: National Institute for Aviation Research, Wichita, Kan., U.S.

NIAR, located at Wichita State University in the heart of the American aerospace manufacturing industry, has evolved to become a premier hub of teaching, R&D, creativity and innovation.

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Curing

Materials & Processes: Fabrication methods

There are numerous methods for fabricating composite components. Selection of a method for a particular part, therefore, will depend on the materials, the part design and end-use or application. Here's a guide to selection.

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Natural Fibers

Porcher Industries launches new range of flax fiber-based thermoplastic composites for automotive

Composite stiffeners, sold as textiles, are made primarily of flax fibers grown, selected, mixed and woven in France for modern, durable and environmentally conscious applications.  

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Clemson Composites Center: Working with industry to transform composites

Offering liquid and thermoplastic composites molding, LCA-weighted simulation, full testing to validate materials/process data cards, CCC’s digital life cycle approach unites manufacturing, microstructure, part property map and structural analysis.

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Sensors

Sensors: Data for next-gen composites manufacturing

In the quest for sustainability, sensors are reducing cycle times, energy use and waste, automating closed-loop process control and increasing knowledge to open new possibilities for intelligent manufacturing and structures.

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Glass Fibers

Plant tour: Victrex Composites Solutions, Bristol, Rhode Island, U.S.

De-risking thermoplastic composites at industrial scale via hybrid overmolding.

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SABIC, Dongfeng Motors produce composite truck-mounted toolbox

Thermoformed glass fiber-reinforced PP laminate inserts are overmolded with Stamax resin for a 30% lighter part.

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