Design & Tooling

Composites 4.0

Otto Aerospace develops AI model for Phantom 3500 business jet aerodynamics

Tailored AI model will enable detailed aerodynamic analysis of current and future Otto aircraft configurations, streamlining design speed, precision and informing the aircraft program’s composite structures.

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Molds/Tools

DFS Composites acquires Mexico wind blade tooling facility, expands North American operations

With a new 300,000-square-foot site in Ciudad Juárez, DFS Composites boosts its global footprint and ability to supply composite tooling for wind energy across the Americas.

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Plyable secures Automated Molding feature patent

First EU and U.K. patent builds in a new level of protection for customers using the company’s AI-powered mold design software.

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Glass Fibers

Techmer PM HiFill GF-PET material system bridges low, high-temp tooling gap

GF-PET compound delivers dimensional accuracy, thermal stability and accessible shape compensation data for high-performance 3D printed tooling applications.

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RTM

Next-gen fan blades: Hybrid twin RTM, printed sensors, laser shock disassembly

MORPHO project demonstrates blade with 20% faster RTM cure cycle, uses AI-based monitoring for improved maintenance/life cycle management and proves laser shock disassembly for recycling.

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Molds/Tools

Scalable automation technologies drive composites efficiency, consistency

CAMX 2025: Learn how Magnum Venus Products’ equipment portfolio is evolving, with a focus on MVP Motion line, INV3, IPD, Nitrotherm spray and Flex Molding technologies.

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Troubleshooting thermoplastic composite stamp forming

Understand the basic science of TPC stamp forming, a manufacturing process steadily gaining momentum in aerospace and mobility applications thanks to its rapid forming, short cycle times and automated methods.

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Aerospace

Cutting 100 pounds, certification time for the X-59 nose cone

Swift Engineering used HyperX software to remove 100 pounds from 38-foot graphite/epoxy cored nose cone for X-59 supersonic aircraft.

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ATL/AFP

DLR study considers cast PA6 molds for in situ AFP composites

3D printed thermoplastic mold was analyzed as alternative to expensive, time-consuming metallic molds and for suitability in aerospace-grade composite structure fabrication.

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Seoul National University VABS to design UAM, rotorcraft blades

University conducts research to establish conceptual and detailed design methodologies applicable to composite UAM systems and to develop digital twin technologies that can be used in aerospace.

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