Design/Simulation

How to validate 3D-printed composite part performance

Integrated Computational Materials Engineering (ICME) workflow simulates composite material performance to speed development, optimize performance and reduce costs for a redesigned 3D-printed CFRP bracket.

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Fabrics/Preforms

Resin-infused center console boat configuration proves higher performance, speed, quality

Hayaari Marine employs a revised infusion setup using semi-permeable membranes to eliminate porosity and improve laminate consolidation, reducing about 450 kilograms of resin per boat, and offering 20% weight savings.

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Composite-metal anti-roll bars make headway for lightweight automotive suspension systems

The LiMeCH project, led by the AMRC, Tinsley Bridge and Performance Engineered Solutions, developed filament-wound CFRP-metallic roll bar prototypes, with additional advances in joint bonding the hybrid materials.

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Intelligence-based design, advanced simulation capabilities added to Siemens NX software

Part of the company’s Xcelerator portfolio, Siemens NX has been revamped for design, topology, lattice and orientation optimization as well as enhanced AI and ML functionality.

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Aerospace

Boeing all-composite cryogenic fuel tank proves technology readiness

Ultra-lightweight tank passes critical test campaigned  by NASA, intended for a variety of aerospace applications and beyond.

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Carbon Fibers

CFRTP E-bike frames enable repair and end-of-life repurposing 

Under its Novel Composites E-Bike project, the NCC, with Starling Cycles and Composite Braiding, proved the use of thermoplastics for the production of electric mountain bicycle frames.

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Hybrid battery cover: CAE approach

A Q&A with Benedikt Fengler, co-founder and composites simulation specialist for Simutence provides a more in-depth take on moldfilling, warpage and assembly simulations performed in HRC Group’s SMC battery cover feasibility study.  

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Space

NASA Institute develops carbon nanotube-based composites for Mars spacecraft

The five-year project employs computational modeling techniques to build composite panels that are three times stiffer and stronger than current carbon fiber to enable manned missions to Mars.

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GKN Aerospace named supplier of all Gulfstream G800, G400 business jets

Workshare includes design and manufacture of sustainable, thermoplastic composite rudder, elevators and floorboards, as well as metal-bonded fuselage panels and machined wing skins.

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AnalySwift improves simulation of composite helicopter, air mobility blades and other slender structures

VABS 4.0 now enables users to evaluate cross section strength and safety under given loads. 

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