Carbon Fibers

Tendons

Carbon fiber tendons take TLPs to greater depths.

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Glass Fibers

New-Generation Composite Buoyancy Elements Key For Deep Drilling And Production

    Principal suppliers of riser buoyancy products include major producer Balmoral (Aberdeen, Scotland, U.K. and Houston, Texas, U.S.A.) and CRP Group Ltd. (Skelmersdale, Lancashire, England, U.K.), which also owns Emerson & Cuming (Canton, Mass., U.S.A.). Balmoral customizes epoxy resins, which are used to cr

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Design Issues With Tendons

    A composite tendon is essentially a rope made from small-diameter rods, which are pultruded with carbon fiber. Multiple rods are gathered together and twisted slightly to form a strand, using typical wire rope stranding methods. Depending on the performance requirements, 10 to 40 strands, about 2 to 3 inches/5

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Catenary Composite Risers

    Catenary risers are able to absorb much more motion than top-tensioned risers, and, thus, are a common solution for wells tied back to an FPSO. Such a vessel experiences very high first-order motion in response to initial contact with wind or waves, making catenary risers a better solution than rigid component

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Composite Trusses For Large Structures?

    Ebert Composites Corp. (Chula Vista, Calif., U.S.A.) is marketing a composite truss concept for large structures that has potential for offshore application. Since 1992, the company has focused on the development of large, all-composite lattice-type power transmission towers to replace galvanized steel towers.

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Interplay Of Materials And Use Conditions Key To Design

    A wide variety of thermoplastic resins is used for the inner fluid/pressure barrier layer, which contains the conveyed material and eliminates any possibility of weeping through the fiber composite. The most common are families of polyolefins (e.g., polyethylenes), polyphenylene sulfides (PPS), nylons (polyami

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Downhole Composites Boost Durability, Drillability

    Halliburton Energy Services, Schlumberger Oilfield Services, Weatherford International, and Baker Oil Tools, all based in Houston, Texas (U.S.A.), offer composite downhole tools — made with both thermoplastics and thermoset resins — for a variety of applications.     Halliburton’s FasDrill packers and plugs

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Ongoing Research And Onshore Applications Lead The Way

    Deep subsea developments require integrated service umbilicals (ISUs) to transport hydrate control fluids, such as methanol, and hydraulic fluids to control valves at subsea wellheads. ISUs are typically made from small-diameter (typically 0.25 inches/6.5 mm up to 2 inches/50 mm) stainless steel tubes and/or s

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Composite Production Riser Projects

    ABB Vetco Gray is currently developing a 10.05 inch (ID), all-carbon fiber, top-tensioned production riser, designed for use on TLPs and spars. The design enables operation at an internal pressure of 6,000 psi and a mean bulk temperature of 175°F. Ten prototypes are currently undergoing static and fatigue test

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Studies Support Viability Of Composites

    Numerous studies have compared the performance and cost of steel and composite tendons. Conoco, Norske Conoco A/S (NCAS) and KOP headed several projects to qualify composite TLP tethers prior to launching a full sea test. In a recent study, they compared steel and composite TLP systems in water depths up to 9,

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CW Tech Days: High-Temp Composite Solutions