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Agile Ultrasonics and NASA trial robotic-compatible carbon fiber-reinforced thermoplastic ultrasonic welding technology for space structures.
CAMX 2025: A+ Composites is featuring thin-ply UD TPC tapes engineered with the inherent benefits of thermoplastics, but with individual ply thicknesses below 50 µm and fiber volume contents up to 68%.
Understand the basic science of TPC stamp forming, a manufacturing process steadily gaining momentum in aerospace and mobility applications thanks to its rapid forming, short cycle times and automated methods.
Integrated solution for TPC stamp forming and part assembly via induction welding opens capabilities for increased part sizes, reduced weight and production cost, optimized cycle times.
Continuous ultrasonic welding (CUW) innovation presents the flexibility crucial for future lunar and deep-space missions, but also for composites joining in defense and commercial aerospace.
Three hands-on programs are available, covering the intricacies of thermoplastic composites, from intro to advanced levels.
Commemorating the theme “Performance With Purpose,” CW has gathered key stories over the last year that exemplify how composites have progressed space exploration and satellite programs.
Fraunhofer groups, Trelleborg and Airbus develop modular, fully automated assembly system concept to replace metals and time-consuming assembly that shows potential for scalability.
Building the all-thermoplastic composite fuselage demonstrator comes to an end with continuous ultrasonic welding of the RH longitudinal fuselage joint and resistance welding for coupling of the fuselage frames across the upper and lower halves.
A total of six presentations — four welding and two bonding — presented by industry experts will explore the drawbacks, potential and evolving technologies available to bonding and welding methods.
