Hannah Mason

Hannah Mason Technical Editor

CAMX 2022 exhibit preview: Innerspec Technologies

Taurus and Camus 3D ultrasonic inspection systems provide automated and semi-automated solutions for composite aerospace components.

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Low-void, large-scale, high-volume 3D-printed composites

Among its many composites-related projects, Oak Ridge National Laboratory recently installed its first AMCM test cell, combining extrusion with compression molding for fast, low-void, low-porosity thermoplastic composite parts.

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Vestas implements composites 3D printing to increase efficiency for blade alignment tools

A Markforged digital repository and multi-material 3D printers enable faster, more accurate and less costly manufacture of a variety of tools and blade components across Vestas sites.

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Molds/Tools

Ex-Core Technologies' Ex-Core 2.0 system features intelligent self-heated tooling, custom-mixed core

Debuted at JEC World 2022, Ex-Core 2.0 is said to slash production costs compared to conventional prepreg sandwich processes and produce lighter, stronger parts.

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Aerospace

AIR ONE two-seater eVTOL achieves first hover tests

AIR’s all-electric personal air mobility vehicle, which incorporates composites in structural and aesthetic components, is expected to deliver its first vehicles by 2024.

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Overair's Butterfly eVTOL prototype to integrate composites-intensive design

Aiming for first flight tests in the latter half of 2023, Overair’s Butterfly aircraft uses Toray carbon fiber/epoxy prepreg strategically to cut weight on its battery-powered, quiet aircraft.

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Aerospace

High-performance, high-detail continuous 3D-printed carbon fiber parts

Since 2014, Mantis Composites has built its customer and R&D capabilities specifically toward design, printing and postprocessing of highly engineered aerospace and defense parts.

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Consumer

Aluula introduces lightweight composite materials for wind sports and beyond

The company’s proprietary UHMWPE fabrics combined with technical films in a patented fusion process are said to increase performance and recyclability.

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Application

Data visibility increases efficiency, competitiveness for composite infrastructure solutions company

ClockSpring|NRI builds composite strengthening systems for pipes and civil structures, using Global Shop Solutions ERP software to help track and manage cost and production data.

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Sustainability

JEC World 2022, Part 2: Recycling, natural fibers and additive manufacturing

CW associate editor Hannah Mason recaps several technologies seen on display at JEC World 2022, including new developments from Bcomp, Massivit 3D, Gen 2 Carbon and more.

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Aerospace

Digital design, multi-material structures enable a quieter supersonic NASA X-plane

NASA’s composites-intensive X-59 QueSST experimental aircraft is set for its first flight by the end of 2022, after nine years of design, manufacture, assembly and testing by Lockheed Martin Skunk Works.

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Sustainability

Moving toward next-generation wind blade recycling

Suppliers, fabricators and OEMs across the composite wind blade supply chain ramp up existing technologies, develop better reclamation methods and design more recyclable wind blades.

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