Ginger Gardiner

Ginger Gardiner Senior Technical Editor

Aerospace

Ceramic matrix composites: Faster, cheaper, higher temperature

New players proliferate, increasing CMC materials and manufacturing capacity, novel processes and automation to meet demand for higher part volumes and performance.

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Clean Aviation's regional aircraft technology testbed #2 demonstrates advances with composites

European project advances OOA outer wing box using resin infusion and thermoplastic composite technologies.

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Carbon Fibers

Cutting 100 pounds, certification time for the X-59 nose cone

Swift Engineering used HyperX software to remove 100 pounds from 38-foot graphite/epoxy cored nose cone for X-59 supersonic aircraft.

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Hi-Temp Resins

HTMS joins Mobilise accelerator program to advance its CMC materials

High Temperature Material Systems has developed low-temperature cure prepregs for ceramic matrix composite (CMC) parts offering lightweight and thermal/fire protection up to 1000°C.

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Space

Automating oxide CMC for higher part volumes

FOX Composites has adapted infusion and RTM for slurry-based matrices, commercializing its VASI and IFOX technologies for automatable, scalable, serial production of high-quality oxide ceramic matrix composite parts, already proven in flight missions and a pilot-scale line.

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Carbon Fibers

Optimizing a CFRP landing leg demonstrator

MT Aerospace achieves design for manufacturing, integrating multiple elements into one-piece structure using AFP and 3D printed tooling to meet time and budget constraints.

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Thermoplastics

Composite Braiding awarded for TPC twin track cantilever support

Railway infrastructure cuts weight by 84%, carbon emissions by 80% and installation time by 50% while automated process offers ≥90% lower labor costs, waste and energy use versus traditional composites manufacturing.

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CMC nose, control surfaces for Space Rider TPS pass dynamic structural qualification

Largest melt infiltrated ceramic matrix composite part to date and complex body flap assembly achieve key milestone ahead of manufacturing the flight unit for Europe’s first reusable space vehicle.

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ATL/AFP

Sensory consolidation roller for laser-based AFP enables innovative temperature measurement

Within the InSiTe project, IFW has demonstrated embedded fiber optic sensors for continuous measurement of temperature in the area of compaction with high spatial resolution up to 0.65 millimeter.

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A different Ox-Ox prepreg for faster, more affordable CMC options

Isovolta has developed silica fiber/alumina CERAPREG to enable ceramic matrix composite parts with long-duration service at 900°C and handling similar to epoxy prepreg, dielectric performance similar to quartz.

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Composites 4.0

The Wallonia Composites Learning Network launches in Belgium

First session on Industry 4.0 was attended by 22 people representing 16 companies, future sessions planned on sensors, circularity and recycling of composites waste.

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Aerospace

Aernnova to supply composite empennage for D328eco

With selection of this global aerocomposite structures company, Deutsche Aircraft has secured production for all primary structures and proceeds toward EIS in 2027.

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