February 2025 Issue

February

February 2025

Digital Edition
Assembling the Multifunctional Fuselage Demonstrator: The final welds
Cover Story

Assembling the Multifunctional Fuselage Demonstrator: The final welds

Building the all-thermoplastic composite fuselage demonstrator comes to an end with continuous ultrasonic welding of the RH longitudinal fuselage joint and resistance welding for coupling of the fuselage frames across the upper and lower halves.  

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Features

Featured articles from the February 2025 issue of ÂÌñÏׯÞ

A legacy of innovation in advanced thermoplastic composites
Thermoplastics

A legacy of innovation in advanced thermoplastic composites

ATC Manufacturing, a 2024 Top Shops honoree, enables high-rate aerospace production with sustainable, lightweight and durable thermoplastic composite solutions.

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Composites end markets: Sports and recreation (2025)
Thermoplastics

Composites end markets: Sports and recreation (2025)

The use of composite materials in high-performance sporting goods continues to grow, with new advancements including thermoplastic and sustainability-focused materials and automated processes.

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Crashworthiness testing of composites: A building block approach, Part 2

Crashworthiness testing of composites: A building block approach, Part 2

Following the previously discussed coupon-level testing element, subcomponent and component testing are the next steps in designing crashworthy composite structures.  

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Expanding your horizons at new industry events
Editorial

Expanding your horizons at new industry events

This year CW is considering the strategic advantages of market-focused events for manufacturing professionals that step outside the norm of the team’s usual haunts.

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Functionalizing surfaces for sustainability
Coatings

Functionalizing surfaces for sustainability

Riblets reduce drag, fuel consumption, CO2 emissions and noise while boosting power output, flow rates, speed and efficiency.

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JEC World 2025 at a glance
JEC

JEC World 2025 at a glance

The 60th edition of the world’s largest composites trade event will take place March 4-6, 2025 in Paris, France. Here’s what to expect.

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Modular, curved racing track design enabled by composites and adaptive molds
Molds/Tools

Modular, curved racing track design enabled by composites and adaptive molds

X-Track worked with bespline to develop an easy-to-install, reusable, customizable composite sandwich panel alternative to dirt BMX and motorcross tracks.

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Post Cure: Tool-less direct extrusion enables efficient, complex composite structure development
Post Cure

Post Cure: Tool-less direct extrusion enables efficient, complex composite structure development

Backed by AI software, Hans Weber’s large-format 3D printing capabilities resulted in the successful development of a Savonius wind turbine blade in under two hours.

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Pultruded CFRP chassis enables 36% payload increase for specialized commercial vehicles
Pultrusion

Pultruded CFRP chassis enables 36% payload increase for specialized commercial vehicles

CarbonTT’s quadraxial NCF composite chassis adds 185-kilogram capacity to Borco Höhns’ 3.5-ton Fiat Ducato market vehicle.

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