Videos

CW Top Shops

Beyond filament winding: Fabricator expands into sensor technology, hydrogen tanks and more

CW Top Shops 2024 honoree B&T Composites’ story includes diversification into new markets and technologies like photonics-based structural health monitoring, aerospace and hydrogen tanks.

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Automation

UDRI opens RAAM lab to advance robotic femtosecond laser

RoboCLASP, an athermal ablation system initiated for preparing composites for bonded assembly, is being roboticized to advance U.S. Air Force needs.

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Bonding

VIDEO: Plasma surface treatment technology improves adhesion

Plasamatreat demonstrates its Openair-Plasma surface treatment technology, which can enhance material adhesion.

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Seven tips for machining composite aerospace components

Machining composite materials is a dusty, arduous and abrasive process that is hard on cutting tools, requiring the right combination of strategies and know-how to properly navigate their dynamics.

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XB-1 demonstrator breaks sound barrier during first 2025 flight

Independently developed jet makes new record, adding to its rigorous series of human-piloted test flights that will prepare its eventual successor, Overture.

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Feature

Assembling the Multifunctional Fuselage Demonstrator: The final welds

Building the all-thermoplastic composite fuselage demonstrator comes to an end with continuous ultrasonic welding of the RH longitudinal fuselage joint and resistance welding for coupling of the fuselage frames across the upper and lower halves.  

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Thermoplastics

VIDEO: Collins Aerospace optimizes thermoplastics for aircraft parts

Collins Aerospace explains how thermoplastics are integral to the company’s efforts to improve propulsion and reduce costs in aircraft manufacturing. Featured is a nacelle system that will help meet production demand of 80 aircraft per month.

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Automotive

Functionalizing surfaces for sustainability

Riblets reduce drag, fuel consumption, CO2 emissions and noise while boosting power output, flow rates, speed and efficiency.

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Pressure Vessels

Development of a composite liquid hydrogen tank for commercial aircraft

Netherlands consortium advances cryogenic composites testing, tank designs and manufacturing including AFP, hybrid winding, welding of tank components and integrated SHM and H2 sensors for demonstrators in 2025. 

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Trends

Toyota invests in Interstellar, enters reuseable launch rocket market

A deepened strategic alliance with the Japanese startup will combine Toyota’s automotive expertise and Interstellar’s CFRP know-how for mass rocket production.

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Consumer

ExoTechnologies completes testing on recyclable motorcycle helmet

Helmet fabricated from Danu composites demonstrates improved weight reduction, impact resistance and complete recyclability compared to carbon fiber alternatives.

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CAMX

VIDEO: Robots enable nine-axis machining of composites

Machine Tool Camp displayed its hybrid machining center at CAMX, featuring nine-axis machining capability enabled by robotics. 

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