Troubleshooter

Aerospace

Seven tips for machining composite aerospace components

Machining composite materials is a dusty, arduous and abrasive process that is hard on cutting tools, requiring the right combination of strategies and know-how to properly navigate their dynamics.

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Avoiding pitfalls in the design of LFAM composite components

Recoat temperature, part orientation and bead geometry are some key design variables to consider for a successful and reliable large-format additive manufacturing (LFAM) process.

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Guidance for the thermoforming process

A briefing on some of the common foam core material types, forming methods and tooling requirements.

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Troubleshooter

Revisiting the double vacuum debulk process

Evolution of the double vacuum debulk (DVD) process over the years continues to advance its “near autoclave quality” for low-void, highly compacted repair patches.

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Fastener selection for composite materials

How to navigate terminology, materials and functionality in choosing the right fastener for components or assemblies involving composite materials.

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Troubleshooter

Nondestructive inspection methods available to composites manufacturers

An overview of composite laminate inspection techniques ranging from manual testing methods to more advanced, noncontact options.

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Troubleshooter

Aerodynamic considerations when repairing complex composite structures

An example process gives steps and issues to consider when determining the most effective repair method for preserving the aerodynamic surface of a complex-contoured composite sandwich structure.

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The basics of composite drawing interpretation

Knowing the fundamentals for reading drawings — including master ply tables, ply definition diagrams and more — lays a foundation for proper composite design evaluation.

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Infusion

Understanding vacuum bagging layers in production, repair

Recognizing the functions of each layer in a vacuum bag schedule can help users discover what vacuum bag schedules work best for their application.

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Glass Fibers

Real-time assessment of thermoset composites curing

The combination of material state management (MSM) software and an encapsulated sample rheometer (ESR) enables real-time cure recipe management or cure model development inside the autoclave.

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