Thermoplastics

Aerospace

In-orbit-deployable radar dish

Aramid/PEI delivers flexibility, strength and precision for space-based reflector

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Understanding the influence of fiber orientation on structural analysis of fiber-filled parts

The effect of fiber orientation on material properties is a key way the injection molding process impacts mechanical performance. Doug Kenik and Angie Schrader of the Design, Lifecycle & Simulation product group at Autodesk (Waltham, MA, US) illustrates two ways fiber orientation influences the structural behavior of fiber-filled parts and discuss the need for a bi-directional approach to design and analysis.

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Thermoplastic composites “clip” time, labor on small but crucial parts

Preconsolidated carbon fiber/PPS and PEEK and automated thermoforming enable six-figure production of connectors for the Airbus A350 XWB.

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Aerospace

Polyamide improves impeller performance

Direct-to-milled-tool process simplifies large deck mold development.

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Pultrusion

Pultruded polyurethane pallets

Composite solution transforms wooden consumable into profit-generating asset.

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Thermoplastics

New thermoplastic work cell to test overmolding

Lanxess subsidiary Bond-Laminates has a new work cell for demonstrating automated Tepex forming and overmolding for process development.

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Carbon Fibers

Big Area Additive Manufacturing (BAAM): Increasing material feed and speed

Oak Ridge National Laboratory (ORNL, Knoxville, TN, US) and Cincinnati Incorporated (Harrison, OH, US) take steps to increase the laydown rate on their large-format, gantry-based thermoplastic composite 3D printer.

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Graphene

Additive manufacturing: Can you print a car?

Collaborative demonstration dispels doubt about 3D printing’s disruptive potential for direct-to-digital manufacturing of just about anything BIG.

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Automotive

Autocomposites Update: Engine oil pans

As thermoplastic composites makes inroads into these complex, modular parts, weight and cost go down, functionality goes up.

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Prepregs

Looking for Lindberghs

Every paradigm-shifting invention throughout human history has been met with skepticism. CW editor-in-chief Jeff Sloan says the composites industry has need of those willing to attempt what most believe impossible.

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CW Tech Days: High-Temp Composite Solutions