Thermoplastics

Market outlook: Fiber-reinforced phenolics

Phenolics gain new footholds in anticorrosion markets now dominated by polyesters and epoxies.

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Marine

Pultruding polyurethane: Sheet pilings break boundaries

High-pressure pultrusion process creates polyurethane composite sheet pile system with the strength and stiffness to compete with steel.

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Thermoplastics

Evolution of tailored D-LFT

In the past two decades, two competing composite technologies — sheet-form glass-mat thermoplastic (GMT) and pelletized long-fiber thermoplastic (LFT) — led to the development of a new form of glass-reinforced thermoplastic composite.

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Automotive

Chevy Volt battery pack: Rugged but precise

GM and partners engineer composites for this complex assembly with an accent on repeatability.

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Marine

Paddleboard productivity: Adhesively bonded hull/deck is key

Dragonfly Boatworks LLC's (Vero Beach, Fla.) new standup paddleboard for fly fishing is built without fasteners, with the aid of SG200-40 methacrylate adhesive from SCIGRIP Smarter Adhesive Solutions (Durham, N.C.).

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Mass Transit

Deep draw: Unique laminate architecture enables bus part

For a major mass-transit manufacturer, Amtech LLC (Wapato, Wash.) successfully thermoforms a luggage cover with a remarkably deep draw of 40 inches (1,016 mm), using a laminate architecture that includes a top layer of 0.180-inch/4.5-mm gauge Grade 4800 thermoplastic sheet, supplied by Boltaron (Newcomerstown, Ohio).

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Thermoplastics

Cure for cratering: Gel coat perfected with design of experiments software

Resin manufacturer Interplastic Corp. – Thermoset Resins Div. (St. Paul, Minn.), a major gel coat producer, recently developed a new gel coat with the aid of Design-Expert design of experiments software from Stat-Ease Inc. (Minneapolis, Minn.).

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Fabrics/Preforms

TenCate's acquisition of Amber Composites a sensible surprise

TenCate, known for years as a thermoplastics specialist, is signaling more and more that it wants to move into new markets with new materials.

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Infrastructure

Industrial corrosion control: Huge opportunities

Fiber-reinforced plastic is the ideal but still widely ignored option in environments that eat away at most metal alloys. Opportunities abound, but the key is still education.

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Taking the gamble: Betting on material markets

Polystrand builds a new plant to produce market-leading quantities of thermoplastic composite material.

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