Electric Vehicles

Automotive

Protocol aims to improve testing of thermal runaway for composite EV battery enclosures

Hyundai-Kia and Forward Engineering developed a resistive, heater-based material test, recently published as a UL standard, to aid and speed composite battery enclosure development.

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Hybrid battery cover: CAE approach

A Q&A with Benedikt Fengler, co-founder and composites simulation specialist for Simutence provides a more in-depth take on moldfilling, warpage and assembly simulations performed in HRC Group’s SMC battery cover feasibility study.  

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SMC material configurations tailored to automotive battery enclosure design

SMC battery cover offers various module configurations, levels of performance, mass and cost for electric vehicles.

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General Motors plans to broaden electrification, expand fuel cells beyond vehicles

GM’s Hydrotec fuel cell technology-based mobile and fixed power systems is designed to charge EVs, power worksites, data centers, support the military and provide emergency power.

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Thermoplastics

Customizing ultrasonic sensors for composites process optimization and control

University of Augsburg developed sensors for the CosiMo project’s digital twin and closed-loop process control of EV battery box cover demonstrator, and now moves forward with the AI Production Network for industry collaboration.

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Automotive

VETERIA21 project seeks to optimize thermoplastics for adoption in EV battery casings

Aimplas and the Valencian Regional Government’s Ministry of Innovation, Universities, Science will develop more efficient transformation processes for thermoplastics, and reduce battery weight, energy consumption.

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Focus on Design

BMW rolls out multi-material Carbon Cage with 2022 iX vehicle line

For its new battery-electric iX sports activity vehicle, BMW combines CFRP strategies from previous i3, i8 and 7-Series designs and adds CFRTP for a lightweight, rigid frame.

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Pressure Vessels

Hexagon Purus to assemble, deliver complete vehicle integration for hydrogen-powered trucks

The awarded contract, taking advantage of the company’s Type IV high-pressure cylinders, battery packs and vehicle systems integration, offerings join seven other commitments announced this year.  

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Automation

Autonomous, electric shuttle retrofitted with CRP Technology Windform materials

Advanced 3D printing production process and Windform composite materials used to manufacture the required motor cover and washer reservoir flap valve components, account for Olli 2.0’s pod-like shape.

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AZL Aachen with 46 industry partners successfully complete multi-material battery casings project

Multi-material solutions, including consideration of composites, open up high potential for cost and weight savings for battery casings, with follow-up projects to come in 2022.

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