Application

CFRP planing head: 50% less mass, 1.5 times faster rotation

Novel, modular design minimizes weight for high-precision cutting tools with faster production speeds.  

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Space

Carbon fiber satellite arm reduces weight, simplifies assembly onto naval vessels

Satcom developer EM Solutions partnered with ACS Australia to replace an aluminum arm design with a 65% lighter, one-piece, corrosion-resistant carbon fiber/epoxy alternative.

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Molds/Tools

Optimized rib-reinforced hollow composites via printed molds

Addyx topology optimization and water-soluble mandrel enables simultaneous rib and skin layup for one-shot, high-strength, lightweight structures.

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Carbon Fibers

Pull-wound carbon fiber poles enable lightweight, compact, rigid emergency stretcher

Based on military feedback, Epsilon Composite developed an optimized, foldable stretcher that combines telescopic pull-wound carbon fiber tubes.

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Glass Fibers

Composite wrap system combats corrosion in industrial tank repair

A fiberglass and carbon fiber composite wrap system enabled an Australian nickel mine to quickly repair a stainless steel ammonium sulphate feed tank and protect against future corrosion.  

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RTM

Designing an infused, two-piece composite baseball bat

With its Icon BBCOR bat, Rawlings leveraged its experience in braided fabrics and RTM to create an optimized, higher-performance two-piece design.

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Carbon Fibers

Designing and manufacturing turbine test nacelles

Michigan-based Ground Test Solutions (GTS) shares the design and manufacturing processes involved in building composite nacelle components used in testing jet and helicopter engines.

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Wind/Energy

Repurposing wind blades as functional community art pieces

Ohio-based Canvus Inc. upcycles fiberglass wind blades, car tires and post-consumer plastics to create outdoor furniture that amplifies sustainability messages in community spaces.

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Medical

Multi-material, self-sensing, 3D-printed scoliosis braces

Startup Fited and Brightlands Materials Center have developed a lighter weight, thinner CFRP corrective brace, including pressure sensors made from continuous carbon fibers.

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Application

Mold 3D printing helps automate composite bathtub, shower production

As part of its efforts to automate as much of its production process as it can, Lyons Industries acquired a Massivit 10000 additive manufacturing system to quickly produce high-performance molds and support fixtures.

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microwire technology for composites
microwire technology for composites