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Additive manufacturing, commonly known as 3D printing, has revolutionized composite production by enabling the layer-by-layer construction of intricate composite structures. In the realm of composites, additive manufacturing techniques allow for the creation of complex geometries with precise fiber orientations and resin distribution, optimizing material performance. This technology offers the flexibility to customize parts, reduce waste, and experiment with novel composite combinations. By depositing materials layer upon layer, additive manufacturing facilitates the production of lightweight, high-strength components tailored for specific applications in industries such as aerospace, automotive, and healthcare, pushing the boundaries of what's achievable in composite design and fabrication.
Processes in composites manufacturing encompass a diverse array of techniques employed to fabricate composite materials. These processes include methods like hand layup, where layers of resin and reinforcement materials are manually placed, and vacuum infusion, where a vacuum draws resin into a preform. Other techniques like compression molding, filament winding, and automated methods such as 3D printing are utilized to create intricate and specialized composite structures. Each process offers unique advantages in terms of precision, scalability, and efficiency, catering to diverse industry needs. As technology advances, newer methods are emerging, promising faster production cycles, reduced waste, and increased customization, driving the evolution of composite manufacturing towards more sophisticated and versatile methodologies.
The additional funds further support Archer’s liquidity position of approximately $2 billion in anticipation of Midnight’s commercialization.
Under the LEEF project, leading edge protection layer for composite structures developed by Ultima Forma and Polar Technology is being considered for eVTOL/UAV rotor and propeller blades, aerofoils and outlet guide vanes.
Aviation companies of all sizes will be able to improve their resilience and efficiency via the center’s virtual design, automation and additive manufacturing capabilities.
At JEC World 2025, CW editor-in-chief Scott Francis explored the latest advancements in composite tooling with Massivit and Sika.
CEAD-powered microfactories for composites additive manufacturing builds the Spanish technology center’s collaborative environment, enables expansion into new industries.
Agreement for 210 airplanes sets a record for Boeing, in addition to it being the Middle Eastern airliner’s largest order of 787 Dreamliners.
Celebratory 750S super car pays homage to McLaren’s 1995 24 Hours of Le Mans win, featuring a host of additional composite component innovations, color choices and other vehicle enhancements.
Flight collaboration with Arizona State, California Polytechnic State and John Hopkins will support additional flight research, aided by Dawn’s highly composite rocket-powered aircraft Mk-II Aurora.
Compounds range, available in the Pure version and the fiber-reinforced Core version, are an addition to Xenia’s product solutions featuring high thermal conductivity and heat dissipation.
Independent composite material manufacturer continues to grow its global reach, maintains its flexible customer support with the opening of an additional facility on its U.K. campus.
