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A collaboration between (Zhubei, Taiwan), professional CAE analysis provider and the company behind Moldex3D molding simulation software, and  (Køge, Denmark), state-of-the-art X-ray imaging solutions provider, is introducing fiber orientation imaging to Moldex3D users. 

An accurate simulation of the fiber’s orientations inside is crucial for predicting and controlling the breakage or failure of an injection molded plastic part. The combination of both partners’ expertise offers an advanced calibration system for fiber parameters based on scan experiments, empowering users to conduct reliable and accurate simulations.

“Simulation of fiber orientation is no new technology and we created a great model for it, but with the input of real-life data it would be even more enhanced,” says Ethan Chiu, R&D director at CoreTech System. “The top design and manufacturers are all implementing the digital twin concept so the precision requirement has also upgraded. Every little detail counts.”

This collaboration enables users to conduct simulations of 3D fiber orientation using calibrated fiber parameters, which is particularly valuable for defining the anisotropic mechanical strength and controlling molding shrinkage in fiber-reinforced components. By integrating Xnovo’s 3D fiber orientation characterization capabilities with Moldex3D’s simulations, users can achieve improved accuracy and reliability in their simulation analyses. Moreover, with the help of Moldex3D Studio API, computing iterations between the digital and physical data are automated on a large scale.